We’ll say upfront that we don’t have nearly as much information about this 3D printed Star Trek: The Next Generation tricorder as we’d like. But from the image galleries [Himmelen] has posted we know it’s running on the Raspberry Pi Zero W, has a color LCD in addition to a monochrome OLED, and that it’s absolutely packed with gear.
So far, [Himmelen] has fit an NESDR RTL-SDR dongle, a GPS receiver, an accelerometer, and the battery charging circuitry in the top half of the case. Calling it a tight fit would be something of an understatement, especially when you take into account all the wires snaking around in there. But as mentioned in the Reddit thread about the device, a custom PCB backplane of sorts is in the works so all these modules will have something a little neater to plug into.
There are a lot of fantastic little details in this build that have us very excited to see it cross the finish line. The female USB port that’s been embedded into the top of the device is a nice touch, as it will make it easy to add storage or additional hardware in the field. We also love the keyboard, made up of 30 individual tact switches with 3D printed caps. It’s hard to imagine what actually typing on such an input device would be like, but even if each button just fired off its own program or function, we’d be happy.
Judging by the fact that the LCD shows the Pi sitting at a login prompt in all the images, we’re going to go out on a limb and assume [Himmelen] hasn’t gotten to writing much software for this little gadget yet. Once the hardware is done and it’s time to start pushing pixels though, something like Pygame could be used to make short work of a LCARS-style user interface that would fit the visual style of The Next Generation. In fact, off the top of our heads we can think of a few turn-key projects out there designed for creating Trek UIs, though the relatively limited computational power of the Pi Zero might be a problem.
[Leo Fernekes] has fallen down the Stirling engine rabbit hole. We mustn’t judge — things like this happen in the best of families, after all. And when they do happen to someone like [Leo], things can get interesting mighty quickly.
His current video, linked below, actually has precious little to do with his newfound Stirling engine habit per se. But when you build a Stirling engine, and you’re of a quantitative bent, having some way to measure its power output would be handy. That’s a job for a dynamometer, which [Leo] sets out to build in grand fashion. Dynos need to measure the torque and rotational speed of an engine while varying the load on it, and this one does it with style.
[Leo]’s torque transducer is completely DIY, consisting of hand-wound coils on the ends of a long lever arm that’s attached to the output shaft of the engine under test by a magnetic coupling. The coils are free to move within a strong magnetic field, with a PID loop controlling the current in the coils. Feedback on the arm’s position is provided by an optical sensor, also DIY, making the current necessary to keep the arm stationary proportional to the input torque. The video goes into great detail and has a lot of design and build tips.
We just love the whole vibe of this build. There may have been simpler or quicker ways to go about it, but [Leo] got this done with what he had on hand for a fraction of what buying in off-the-shelf parts would have cost. And the whole thing was a great learning experience, both for him and for us. It sort of reminds us of a dyno that [Jeremy Fielding] built a while back, albeit on a much different scale.
Most of the hacks we see around these parts have to do with taking existing components and cobbling them together in interesting new ways. It’s less often that we see existing components gutted and repurposed, but when it happens, like with this reimagined rotary encoder, it certainly grabs our attention.
You may recall [Chris G] from his recent laser-based Asteroids game. If not you should really check it out — the build was pretty sweet. One small problem with the build was in the controls, where the off-the-shelf rotary encoder he was using didn’t have nearly enough resolution for the job. Rather than choosing a commodity replacement part, [Chris] rolled his own from the mechanical parts of the original encoder, like the shaft and panel bushing, and an AS5048A sensor board. The magnetic angle sensor has 14 bits of resolution, and with a small neodymium ring magnet glued to the bottom of the original shaft, the modified encoder offers far greater resolution than the original contact-based encoder.
The sensor breakout board is just the right size for this job; all that [Chris] needed to do to get the two pieces together was to 3D-print a small adapter. We have to admit that when we first saw this on Hackaday.io, we failed to see what the hack was — the modified part looks pretty much like a run-of-the-mill encoder. The video below shows the design and build process with a little precision rock blasting.
Just how tight are the manufacturing tolerances of modern FDM printer filament. Inquiring minds want to know, and when such minds are attached to handy fellows like [Thomas Sanladerer], you end up with something like this home-brew filament measurement rig to gather the data you seek.
The heart of this build is not, as one might assume, some exotic laser device to measure the diameter of filament optically. Those exist, but they are expensive bits of kit that are best left to the manufacturers, who use them on their production lines to make sure filament meets their specs. Rather, [Thomas] used a very clever homemade device, which relies on a Hall effect sensor and a magnet on a lever to do the job. The lever is attached to a roller bearing that rides on the filament as it spools through the sensor; variations in diameter are amplified by the lever arm, which wiggles a magnet over the Hall sensor, resulting in a signal proportional to filament diameter.
The full test rig has a motor-driven feed and takeup spools, and three sensors measuring across the filament in three different spots around the radius; the measurements are averaged together to account for any small-scale irregularities. [Thomas] ran several different spools representing different manufacturers and materials through the machine; we won’t spoil the results in the video below, but suffice it to say you probably have little to worry about if you buy from a reputable vendor.
When we see a filament sensor, it’s generally more of the “there/not there” variety to prevent a printer from blindly carrying on once the reel is spent. We’ve seen a few of those before, but this is a neat twist on that concept.
[Mark]’s initial attempts relied on Python and the RPI.GPIO library. Unfortunately, the overheads introduced made decoding SENT traffic impossible. Undeterred, [Mark] pressed on, leveraging the pigpio library and its callback function which allowed sampling at up to one microsecond. This was fast enough to read the messages from a LX3302A inductive position sensor that uses the protocol.
Parts designed and marketed for a specific application can nevertheless still be useful in other ways, and whenever that happens, it’s probably the start of a pretty good hack. Using a sensor for something other than its intended purpose is exactly what [Zach Halvorson] did to make the Roast Vision device, which uses the MAX30101, a sealed optical sensor intended mainly for pulse oximetry and heart-rate monitoring.
[Zach] is instead using that sensor to measure the roast level of coffee beans, and assign a consistent number from 0 to 35 to represent everything from Very Dark to Very Light. Measuring a bean’s roast level is important to any roaster seeking accuracy and consistency, but when [Zach] found that commercial roast gauges could easily cost over a thousand dollars, he was sure he could do better.
[Zach] settled on using a Sparkfun MAX30101 breakout board to develop his device, and Sparkfun shared an informative blog post that demonstrates how making hardware and tools more accessible can help innovative ideas flourish. The Roast Vision device has a 3D printed enclosure, and a simple top-loading design with an integrated sample cup makes it easy to use. One simply puts about a teaspoon of finely-ground coffee into the sample cup, and the unit provides a measurement in a couple of seconds. Fortunately the sensor works just fine though an acrylic window which means the device can be sealed; a handy feature for a tool that will spend a lot of time around ground coffee.
At some time or another, we’ve all had an idea we thought was so clever that we jumped on the Internet to see if somebody else had already come up with it. Most of the time, they have. But on the off chance that you can’t find any signs of it online, you’re left with basically two possible conclusions. Either you’re about to enter uncharted territory, or your idea is so bad that everyone has collectively dismissed it already.
Which is precisely where [James Stanley] recently found himself. He had an idea for an non-contact optical sensor which would detect when his racing mower was about to run out of gas by analyzing light passed through a clear section of fuel hose. He couldn’t find any previous DIY examples of such a device, nor did there appear to be a commercial version. But did that mean it wouldn’t work, or that nobody had ever tried before?