Disposable Vape Batteries Power EBike

November 7, 2024 by Bryan Cockfield 15 Comments

There are a lot of things that get landfilled that have some marginal value, but generally if there’s not a huge amount of money to be made recycling things they won’t get recycled. It might not be surprising to most that this is true of almost all plastic, a substantial portion of glass, and even a lot of paper and metals, but what might come as a shock is that plenty of rechargeable lithium batteries are included in this list as well. It’s cheaper to build lithium batteries into one-time-use items like disposable vape pens and just throw them out after one (or less than one) charge cycle, but if you have some spare time these batteries are plenty useful.

[Chris Doel] found over a hundred disposable vape pens after a local music festival and collected them all to build into a battery powerful enough for an ebike. Granted, this involves a lot of work disassembling each vape which is full of some fairly toxic compounds and which also generally tend to have some sensitive electronics, but once each pen was disassembled the real work of building a battery gets going. He starts with testing each cell and charging them to the same voltage, grouping cells with similar internal resistances. From there he assembles them into a 48V pack with a battery management system and custom 3D printed cell holders to accommodate the wide range of cell sizes. A 3D printed enclosure with charge/discharge ports, a power switch, and a status display round out the build.

With the battery bank completed he straps it to his existing ebike and hits the trails, easily traveling 20 miles with barely any pedal input. These cells are only rated for 300 charge-discharge cycles which is on par for plenty of similar 18650 cells, making this an impressive build for essentially free materials minus the costs of filament, a few parts, and the sweat equity that went into sourcing the cells. If you want to take an ebike to the next level of low-cost, we’d recommend pairing this battery with the drivetrain from the Spin Cycle.

Thanks to [Anton] for the tip!

Disposable Camera Coil Gun!

January 7, 2017 by James Hobson 12 Comments

Some of the most enjoyable projects tend to have the terrible drawback of also having the most potential to cause bodily harm, like getting zapped by the capacitor when digging into a disposable camera. But often — if you’re careful — this curiosity pays off and you wind up learning how to make something cool like this coil gun from a camera flash’s capacitor. This handheld launches a small nail, and is packed in a handheld form factor with a light switch trigger.

[LabRatMatt] dispels any illusions of potential harm upfront and then repeatedly urges caution throughout his detailed guide. He breaks down the physics at work while maintaining a lighthearted tone. This coil gun uses a capacitor and charging circuit ripped from a disposable camera — [LabRatMatt] decided to double up with another capacitor that he had on hand from a previous project. The coil was repurposed from an old doorbell, but make sure to use a few hundred windings if you make your own coil. A light switch ended up being suitable for a trigger since it is able to handle the voltage spikes.

When assembled, it almost looks like something you’d expect to see in a post-apocalyptic wasteland, but it works!

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Coin Cell Battery Charger

March 28, 2012 by Mike Szczys 19 Comments

[Jay Kickliter] built his own coin cell battery recharger. This won’t work on the vast majority of coin cells as they are manufactured as disposable parts. But there are rechargeable options out there with model numbers that start with LR instead of CR. In this case he tailored the charging circuit around MCP73832 IC and chose components best suited for charging his 110 mAh LR2450. But we believe all of the LR options out there are rated for 3.6V so altering his design for use with different models should be a breeze.

We’ve been unhappy with the use of disposable coin cell batteries for some time. Sure, in a real-time clock where the cell might last 6-8 years this is not very wasteful. But in an Apple TV remote that gets a lot of use, we hate the choice of a disposable battery. All of our less-hip remotes which use AA or AAA have NiMH rechargeables in them and have used the same pair for year and years. So we’re happy to see this charger project come along.

Now the bad news. We looked around and indeed you can find LR2032; a rechargeable replacement for the CR2032. But the capacity rating falls way flat. The model we looked at boasts only 50 mAh while the disposable CR2032 offers something along the lines of 240 mAh. Hopefully this will change as battery tech evolves.

Shockingly Fun Quiz Game

February 15, 2011 by Mike Szczys 6 Comments

Gather your friends round the living room for a head-to-head quiz game. This one’s not quite as nice as you might think. Get an answer wrong and you’re going to get the Venkman treatment thanks to the stored electricity in a disposable camera flash circuit. [Israel] runs the game questions from a Windows machine, and uses a set of four USB joystick buzzers that let each contestant ring in. They all wear a cuff that houses electrodes for negative-reinforcement upon an incorrect answer. Since every contestant answers each question it won’t be long before you hear the uncomfortable yelp of failure from your guests. This seems a little bit more fair than shocking people for not calming their minds, but the video from that hack is still one of our all-time favorites.