Hackaday Prize 2023: This Challenge Makes It So Easy Being Green

This year’s Hackaday Prize is our first nice round number – number ten! We thought it would be great to look back on the history of the Prize and cherry-pick our favorite themes from the past. Last year’s entire theme was sustainable hacking, and we challenged you to come up with ways to generate or save power, keep existing gear out of the landfill, find clever ways to encourage recycling or build devices to monitor the environment and keep communities safer during weather disasters, and you all came through. Now we’re asking you to do it again.

There are hundreds of ways that we can all go a little bit lighter on this planet, and our Green Hacks Challenge encourages you to make them real. Whether you want to focus on clean energy, smarter recycling, preventing waste, or even cleaning up the messes that we leave behind, every drop of oil left unburned or gadget kept out of the landfill helps keep our world running a little cleaner. Here’s your chance to hack for the planet.

Inspiration

One thing we really loved about last year’s Green Hacks was that it encouraged people to think outside the box. For instance, we got some solar power projects as you’d expect, but we also got a few really interesting wind power entries, ranging from the superbly polished 3D Printed Portable Wind Turbine that won the Grand Prize to the experimental kite turbine in Energy Independence While Travelling, to say nothing of the offbeat research project toward making a Moss Microbial Fuel Cell.

Plastic was also in the air last year, as we saw a number of projects to reuse and recycle this abundant element of our waste stream. From a Plastic Scanner that uses simple spectroscopy to determine what type of plastic you’re looking at, to filament recyclers and trash-based 3D printers to make use of shredded plastic chips.

Finally, you all really put the science into citizen science with projects like OpenDendrometer that helps monitor a single tree’s health, and the Crop Water Stress Sensor that does the same for a whole field. Bees didn’t get left out of the data collection party either, with the Beehive Monitoring and Tracking project. And [Andrew Thaler]’s tremendously practical Ocean Sensing for Everyone: The OpenCTD brought the basics of oceanic environmental monitoring down to an affordable level.

Now It’s Your Turn to be Green

If any of the above resonates with your project goals, it’s time to put them into action! Start up a new project over on Hackaday.io, enter it into the Prize, and you’re on your way. Ten finalists will receive $500 and be eligible to win the Grand Prizes ranging from $5,000 to $50,000. But you’ve only got until Tuesday, July 4th to enter, so don’t sleep.

As always, we’d like to thank our sponsors in the Hackaday Prize, Supplyframe and DigiKey, but we’d also like to thank Protolabs for sponsoring the Green Hacks challenge specifically, and for donating a $5,000 manufacturing grant for one finalist. Maybe that could be you?

Exploring Basement Humidity With A Raspberry Pi

Sometimes a hack isn’t about building something cool. Sometimes it’s more tactical, where the right stuff is cobbled together to gather the information needed to make decisions, or just to document some interesting phenomenon.

Take this impromptu but thorough exploration of basement humidity undertaken by [Matthias Wandel]. Like most people with finished basements in their homes, [Matthias] finds the humidity objectionable enough to warrant removal. But he’s not one to just throw a dehumidifier down there and forget about it. Seeking data on how well the appliance works, [Matthias] wired a DHT22 temperature/humidity sensor to a spare Raspberry Pi to monitor room conditions, and plugged the dehumidifier into a Kill-A-Watt with a Pi camera trained on the display to capture data on electrical usage.

His results were interesting. The appliance does drop the room’s humidity while raising its temperature, a not unexpected result given the way dehumidifiers work. But there was a curious cyclical spike in humidity, corresponding to the appliance’s regular defrost cycle driving moisture back into the room. And when the dehumidifier was turned off, room humidity gradually increased, suggesting an unknown source of water. The likely culprit: moisture seeping up through the concrete slab, or at least it appeared so after a few more experiments. [Matthias] also compared three different dehumidifiers to find the best one. The video below has all the details.

We always appreciate [Matthias]’ meticulous approach to problems like these, and his field expedient instrumentation. He seems to like his creature comforts, too – remember the target-tracking space heater from a few months back?

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Ants, Dirt, Rain, And The Commodore 64 That Wouldn’t Quit

Some electronics gear is built for the roughest conditions. With rugged steel cases, weatherproof gaskets, and cables passing through sealed glands, these machines are built to take the worst that Mother Nature can throw at them, shrugging off dust, mud, rain, and ice. Consumer-grade computers from the start of the home PC era, however, are decidedly not such machines.

Built to a price point and liable to succumb to a spilled Mountain Dew, few machines from that era that received any kind of abuse lived to tell the tale. Not so this plucky Commodore 64C, which survived decades exposed to the elements. As [Adrian Black] relates in the video below, this machine was on a scrap heap in an Oregon field, piled there along with other goodies by one of those “pickers” that reality TV loves so much. The machine was a disaster. It hadn’t been soaked in oil, but it was loaded with pine needles and an ant colony. The worst part, though, was the rust. The RF shielding had corroded into powder in some places, leaving reddish rust stains all over the place. Undeterred, [Adrian] gave the machine a good bath, first in water, then in isopropanol. Liberal applications of Deoxit helped with header connections, enough to see that the machine miraculously booted. It took some finagling, especially with the 6526 I/O controller, but [Adrian] was eventually able to get everything on the motherboard working, even the sound chip.

Whether this machine survived due to good engineering or good luck is debatable, but it’s a treat to see it come back to life. We hope a full restoration is in the works, not least as a way to make up for the decades of neglect.

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This Way To The Ingress: Keeping Stuff Dry And Clean With IP And NEMA

When designing a piece of hardware that has even the faintest chance of being exposed to the elements, it’s best to repeat this mantra: water finds a way. No matter how much you try to shield a project from rain, splashing, or even just humid air, if you haven’t taken precautions to seal your enclosure, I’ll bet you find evidence of water when you open it up. Water always wins, and while that might not be a death knell for your project, it’s probably not going to help. And water isn’t the only problem that outdoor or rough-service installations face. Particle intrusion can be a real killer too, especially in an environment where dust can be conductive.

There’s plenty you can do to prevent uninvited liquid or particulate guests to your outdoor party, but it tends to be easier to prevent the problem at design time than to fix it after the hardware is fielded. So to help you with your design, here’s a quick rundown of some standards for protection of enclosures from unwanted ingress.

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HALT In The Name Of Testing

“Did I forget something?” It’s that nagging feeling every engineer has when their project is about to be deployed – it may be a product about to be ramped into production, a low volume product, or even a one off like a microsatellite. If you have the time and a few prototypes to spare though, there are ways to alleviate these worries. The key is a test method which has been used in aerospace, military, and other industries for years – Highly Accelerated Life Testing (HALT).

How to HALT

The idea behind HALT testing can be summed up in a couple of sentences:

  • Beat your product to death.
  • Figure out what broke.
  • Fix it, and fix the design.
  • Repeat.

Sounds barbaric, and in many cases it is. HALT testing is often associated with giant test chambers which are literally designed to torture anything inside them. Liquid nitrogen shock cools the chamber as low as -100°C. The Device Under Test (DUT) can soak at that temperature for hours. Powerful heaters then blast the chamber, causing temperature rises of up to 90°C per minute, topping off at up to 200°C. Pneumatic hammers beat on the chamber table causing vibrations at up to 90 Grms and 10 KHz. Corrosive sprays simulate years of rain and humidity. These chambers are literally hell on earth for any device unlucky enough to be placed inside them. It’s easy to see why this sort of testing is often referred to as “Shake and Bake”.

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