Hackaday Links: September 20, 2026

September 20, 2026 by Tom Nardi 21 Comments

Some sad news to start this week off — after 52 years in business, Sherline has announced they are winding down their manufacturing operations. By the end of October they estimate they’ll have produced their last tool, and although they will no longer be making new products, they plan on supporting their existing customers for as long as possible. Although from the sound of the press release, that may mean simply keeping the website up and selling through their inventory of spare parts.

The company offered a range of American-made miniature lathes and mills, and while their manual machines may have been better known in our community, they did eventually branch out into CNC. The press release doesn’t go into a lot of detail about the chain of events that led up to this decision, but it does mention the challenges of modern manufacturing and the lingering aftereffects of the COVID pandemic.

At first blush, it might seem strange that the company would falter just as desktop CNCs appear to finally be gaining momentum, but of course that doesn’t change their ability to compete with overseas manufacturing in terms of price.

Of course, keeping competitive is only a concern when you actually have competitors in the first place. That’s the situation that NASA and Boeing may find themselves in should SpaceX decide to retire the Crew Dragon after 2030. While the International Space Station will (probably) be out of the equation by that point, the US space agency will still need the capability to fly humans to… somewhere, and that means there will be lucrative government contracts up for grabs.

The chances of any other American company developing and launching a human-rated spacecraft between now and the end of the decade are pretty much zero, which means Boeing will have to pick up the slack with their Starliner capsule. Or at least, try to, as Starliner hasn’t exactly had the best track record so far. Although by the 2030s SpaceX plans to have transitioned most, if not all, of its operations to Starship, one does wonder if a big enough check from Uncle Sam could change its mind.

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Goodbye Chevy Volt, The Perfect Car For A Future That Never Was

January 8, 2019 by Roger Cheng 164 Comments

A month ago General Motors announced plans to wind down production of several under-performers. At the forefront of news coverage on this are the consequences facing factories making those cars, and the people who work there. The human factor associated with the closing of these plants is real. But there is also another milestone marked by the cancellation of the Volt. Here at Hackaday, we choose to memorialize the soon-to-be-departed Chevrolet Volt. An obituary buried in corporate euphemisms is a whimper of an end for what was once their technological flagship car of the future.

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Hybrid 50cc Ultracapacitor Scooter

October 27, 2014 by Elliot Williams 40 Comments

We’re all familiar with hybrid gas-electric cars these days, but how about a hybrid scooter that uses supercapacitors instead of batteries? Our hats are off to [Alex] from Labs Bell for the almost entirely-DIY conversion.

The hybrid idea is to drive the vehicle’s wheels with electric motors, but generate the electricity with a normal gasoline engine. This allows the hybrid to control the engine speed almost independently of the wheel motors’ demand for power, allowing the gas engine to run at its most efficient speed and charge up batteries with the extra energy. As an extra bonus, many hybrids also use regenerative braking to recoup some of the energy normally wasted as heat in your brake pads.

[Alex]’s hybrid scooter does all of the above and more. Since the stock vehicle is a 50cc scooter, any increase in acceleration is doubtless welcome. We’d love to see the scooter starting from stop with a full charge. Using supercapacitors as storage instead of batteries is a win for charging efficiency. In urban stop-and-go traffic, the natural habitat of the 50cc scooter, the regenerative braking should help further with gas consumption.

What’s most impressive to us is the completely DIY hybrid control unit that takes some simple inputs (wheel speed and throttle position) and controls regenerative braking, the gas engine’s throttle, etc. Since the hybrid control system is currently under development, there’s even a button to switch between different trial algorithms on the fly. Very cool!

Oh yeah, and [Alex] points out the fire extinguisher on-board. He had occasion to use it for his hybrid motorcycle V1. Safety first!

[Charles] Tears Into A Ford Fusion Battery

November 15, 2013 by Adam Fabio 44 Comments

Any time we hear from [Charles Z. Guan], we know it’s going to be a good feature. When he’s linking us to a blog post with phrases like “If you touch the wrong spots, you will commit suicide instantly”, we know it will be a really good feature. [Charles] is no stranger to Hackaday – we’ve featured his GoKarts, Quadcopters, and scooters before. He was even generous enough to let a couple of Hackaday writers test drive ChibiKart around Maker Faire New York last year.

This time around, [Charles] is working on a power system for chibi-Mikuvan, his proposed entry of the Power Racing Series. He’s decided to go with a used battery from a hybrid vehicle. As these vehicles get older, the batteries are finally becoming available on the used market. [Charles] was able to pick up a 2010 Ford Fusion NiMh battery for only $300. These are not small batteries. At 20” wide by 48” long, and weighing in at 150 pounds, you’ll need 2 or 3 people to move one. They also pack quite a punch: 2.1kWh at 275V. It can’t be understated, taking apart batteries such as these gives access to un-fused lethal voltages. Electrocution, arcs, vaporized metal, fire, and worse are all possibilities. If you do decide to work with an EV or hybrid battery, don’t say we (and [Charles]) didn’t warn you.

As [Charles] began taking apart the battery, he found it was one of the most well thought out designs he’d ever seen. From the battery management computers to the hydrogen filled contactors, to the cooling fan controller, everything was easy to work on. The trick to disassembly was to pull the last module out first. Since all the modules are wired in series, removing the last module effectively splits the pack in half, making it much safer to work on. The battery itself is comprised of 28 modules. Each module contains two 4.8V strings of “D” cell sized NiMh batteries. The battery’s capacity rating is 8000 mAh, and [Charles] found they still took a full charge. Since he doesn’t need the pack just yet, [Charles] removed the final bus bars, rendering it relatively safe. Now that he has a power source, we’re waiting to see [Charles’] next stop on the road to chibi-Mikuvan.