A Space Walk Through ISS

September 24, 2024 by Heidi Ulrich 14 Comments

The International Space Station (ISS) might not be breaking news, but this February, National Geographic released a documentary that dives into the station’s intricate engineering. It’s a solid reminder of what human ingenuity can achieve when you put a team of engineers, scientists, and astronauts together. While the ISS is no longer a new toy in space, for hackers and tinkerers, it’s still one of the coolest and most ambitious projects ever. And if you’re like us—always looking for fresh inspiration—you’ll want to check this one out.

The ISS is a masterpiece, built piece by piece in space, because why make things easy? With 16 pressurized modules, it’s got everything needed to keep humans alive and working in one of the harshest environments imaginable. Add in the $150 billion price tag (yes, billion), and it’s officially the most expensive thing humans have ever built. What makes it especially interesting to us hackers is its life support systems—recycling water, generating oxygen, and running on solar power. That’s the kind of closed-loop system we love to experiment with down here on Earth. Imagine the implications for long-term sustainability!

But it’s not just a survival bunker in space. It’s also a global science lab. The ISS gives researchers the chance to run experiments that could never happen under Earth’s gravity—everything from technology advancements to health experiments. Plus, it’s our testing ground for future missions to Mars. If you’re fascinated by the idea of hacking complex systems, or just appreciate a good build, the ISS is a dream project.

Catch the documentary and dive into the world of space-grade hacking. The ISS may be orbiting out of sight, but for those of us looking to push the boundaries of what’s possible, it’s still full of inspiration.

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Printed In Space: 3D-Printed Metal Parts Shown Off After Returning From The ISS

September 8, 2024 by Maya Posch 21 Comments

The European Space Agency (ESA) is showing 3D-printed metal parts made onboard the International Space Station using a printer and materials the agency sent earlier this year. While 3D printing onboard the ISS is nothing new, the printing of metal parts in space is an important advancement. The agency’s goals are to be able to produce more tools and spares in situ rather than having to rely on resupply missions. An ambitious idea being pitched is to use captured space debris as input as well, which would further decrease the ISS’s dependence on Earth and expensive cargo runs from the bottom of the gravity well.

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Canadarm2 captures Cygnus OA-5 S.S. Alan Poindexter in late 2016 (Credit: NASA)

Canadarm2 Scores Milestone With Catching Its 50th Spacecraft

August 16, 2024 by Maya Posch 3 Comments

Recently Canada’s Canadarm2 caught its 50th spacecraft in the form of a Northrop Grumman Cygnus cargo vessel since 2009. Although perhaps not the most prominent part of the International Space Station (ISS), the Canadarm2 performs a range of very essential functions on the outside of the ISS, such as moving equipment around and supporting astronauts during EVAs.

Power and Data Grapple Fixture on the ISS (Credit: NASA)

Officially called the Space Station Remote Manipulator System (SSRMS), it is part of the three-part Mobile Servicing System (MSS) that allows for the Canadarm2 and the Dextre unit to scoot around the non-Russian part of the ISS, attach to Power Data Grapple Fixtures (PDGFs) on the ISS and manipulate anything that has a compatible Grapple Fixture on it.

Originally the MSS was not designed to catch spacecraft when it was installed in 2001 by Space Shuttle Endeavour during STS-100, but with the US moving away from the Space Shuttle to a range of unmanned supply craft which aren’t all capable of autonomous docking, this became a necessity, with the Japanese HTV (with grapple fixture) becoming the first craft to be caught this way in 2009. Since the Canadarm2 was originally designed to manipulate ISS modules this wasn’t such a major shift, and the MSS is soon planned to also started building new space stations when the first Axiom Orbital Segment is launched by 2026. This would become the Axiom Station.

With the Axiom Station planned to have its own Canadarm-like system, this will likely mean that Canadarm2 and the rest of the MSS will be decommissioned with the rest of the ISS by 2031.

Top image: Canadarm2 captures Cygnus OA-5 S.S. Alan Poindexter in late 2016 (Credit: NASA)

On An Aging Space Station, Air Leaks Become Routine

March 11, 2024 by Tom Nardi 41 Comments

Anyone who’s ever owned an older car will know the feeling: the nagging worry at the back of your mind that today might be the day that something important actually stops working. Oh, it’s not the little problems that bother you: the rips in the seats, the buzz out of the rear speakers, and that slow oil leak that might have annoyed you at first, but eventually just blend into the background. So long as the car starts and can get you from point A to B, you can accept the sub-optimal performance that inevitably comes with age. Someday the day will come when you can no longer ignore the mounting issues and you’ll have to get a new vehicle, but today isn’t that day.

Looking at developments over the last few years one could argue that the International Space Station, while quite a bit more advanced and costly than the old beater parked in your driveway, is entering a similar phase of its lifecycle. The first modules of the sprawling orbital complex were launched all the way back in 1998, and had a design lifetime of just 15 years. But with no major failures and the Station’s overall condition remaining stable, both NASA and Russia’s Roscosmos space agency have agreed to several mission extensions. The current agreement will see crews living and working aboard the Station until 2030, but as recently as January, NASA and Roscosmos officials were quoted as saying a further extension isn’t out of the question.

Still, there’s no debating that the ISS isn’t in the same shape it was when construction was formally completed in 2011. A perfect case in point: the fact that the rate of air leaking out of the Russian side of the complex has recently doubled is being treated as little more than a minor annoyance, as mission planners know what the problem is and how to minimize the impact is has on Station operations.

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ISS Mimic Brings Space Station Down To Earth

October 6, 2023 by Tom Nardi 20 Comments

Built at a cost of more than $150 billion over the last twenty-five years, the International Space Station is arguably one of humanity’s greatest engineering triumphs. Unfortunately, unlike Earthly construction feats such as the Hoover Dam, Burj Khalifa, or the Millau Viaduct, you can’t visit it in person to really appreciate its scale and complexity. Well, not unless you’ve got the $50 million or so to spare to buy a seat on a Dragon capsule.

Which is why the team behind the ISS Mimic project are trying to make the ISS a bit more relatable. The open source project consists of a 3D printable 1:100 model of the Station, which is linked to the telemetry coming down from the real thing. A dozen motors in the model rotate the solar arrays and radiators to match the positions of their full-scale counterparts, while LEDs light up to indicate the status of various onboard systems.

To learn more about the ISS Mimic, team members Bryan Murphy, Sam Treadgold, and Tristan Moody stopped by this week’s Hack Chat to bring us up to speed on the past, present, and future of this fascinating project.

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A scale model of the International Space Station

This Model Mimics The International Space Station

September 4, 2023 by Julian Scheffers 6 Comments

It’s not an overstatement to say that the International Space Station (ISS for short) is an amazing feat of engineering, especially considering that it has been going for over two decades. The international collaboration isn’t just for the governments, either, as many images, collected data and even some telemetry have been made available to the public. This telemetry inspired [Bryan Murphy] and his team to create the ISS MIMIC, a 1:100 scale model of the ISS that reflects its space counterpart.

The model, covered by [3D Printing Nerd] after the break, receives telemetry from the real ISS and actually reflects the orientation of the solar panels accordingly! It also uses this entirely public information to show other things like battery charge level, power production, position above the earth and more on a display. An extra detail we appreciated is the LEDs near the solar panels, which are red, blue or white to indicate using battery, charging battery and full battery respectively. The ISS orbits the earth once every 90 minutes, which can be seen by the LEDs changing color as the ISS enters the shadow of the earth, or exits it.

What could you do to make this better you might ask? Make the it open-source of course! The ISS MIMIC is fully open-source and uses common tools like 3D printing with PLA, Raspberry Pis and Arduinos to make it as accessible as possible for education (and hackers). Naturally, the goal of this project is to educate, which is why it’s open-source and aims to teach programming, electronics, mechatronics and problem solving.

Video after the break.
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Listening To The ISS On The Cheap

June 10, 2023 by Dan Maloney 36 Comments

Like any hobby, amateur radio has no upper bounds on what you can spend getting geared up. Shacks worth tens of thousands of dollars are easy to come by, and we’ll venture a guess that there are hams out there pushing six figures with their investment in equipment. But hands down, the most expensive amateur radio station ever has to be the one aboard the International Space Station.

So what do you need to talk to a $100 billion space station? As it turns out, about $60 worth of stuff will do, as [saveitforparts] shows us in the video below. The cross-band repeater on the ISS transmits in the 70-cm ham band, meaning all that’s needed to listen in on the proceedings is a simple “handy talkie” transceiver like the $25-ish Baofeng shown. Tuning it to the 437.800-MHz downlink frequency with even a simple whip antenna should get you some reception when the ISS passes over.

In our experience, the stock Baofeng antenna isn’t up to the job, so something better like the Nagoya shown in the video is needed. Better still is a three-element Yagi tuned down slightly with the help of a NanoVNA; coupled with data on when the ISS will be within line-of-sight, picking up the near-constant stream of retransmissions from the station as Earth-based hams work it should be a snap — even though [saveitforparts] only listened to the downlink frequency here, for just a bit more of an investment it’s also possible for licensed hams to uplink to the ISS on 145.900 MHz.

For those who want a slightly higher level of difficulty, [saveitforparts] also has some tips on automating tracking with an old motorized mount for CCTV cameras. Pitchfork notwithstanding, it’s not the best antenna tracker, but it has promise, and we’re eager to see how it pans out — sorry. But in general, the barrier to entry for getting into space communications is so low that you could easily make this a weekend project. We’ve been discussing this and other projects on the new #ham-shack channel over on the Hackaday Discord. You should pop over there and check it out — we’d be happy to see you there.

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