Swapping Batteries Has Never Looked This Cool

We don’t know much more than what we see with [Kounotori_DIY]’s battery loader design (video embedded below) but it just looks so cool we had to share. Watch it in action, it’ll explain itself.

Before 3D printers made it onto hobbyist workbenches, prototyping something like this would have been much more work.

[Kounotori_DIY] uses a small plastic linear guide as an interface for an 18650 battery holder and as you can see, it’s pretty slick. A little cylindrical container slides out of the assembly, allowing a spent cell to drop out. Loading a freshly charged cell consists of just popping a new one into the cylinder, then snapping it closed. The electrical connection is made by two springy metal tabs on either end that fit into guides in the cylindrical holder.

It’s just a prototype right now, and [Kounotori_DIY] admits that the assembly is still a bit big and there’s no solid retention — a good bump will pop the battery out — but we think this is onto something. We can’t help but imagine how swapping batteries in such style with a nice solid click would go very nicely on a cyberdeck build.

It’s not every day that someone tries to re-imagine a battery holder, let alone with such style. Any ideas how it could be improved? Have your own ideas about reimagining how batteries are handled? Let us know in the comments!

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CNC Scroll Saw Add-On Cuts Beautiful Wooden Spirals

If there’s one thing that woodworkers have always been good at, it’s coming up with clever jigs and work-holding solutions. Most jigs, however, are considerably simpler and more static than this CNC-controlled scroll saw add-on that makes cool wooden spirals a snap.

As interesting as the products of this setup are, what we like about this is the obvious care and craftsmanship [rschoenm] put into making what amounts to a hybrid between a scroll saw and a lathe. Scroll saws are normally used to make narrow-kerf cuts in thin, delicate materials, often with complicated designs using very tight radius turns. In this case, though, stock is held between centers on the lathe-like carriage. The jig uses a linear slide driven by a stepper and a lead screw to translate the workpiece perpendicular to the scroll saw blade while a geared headstock rotates it. Starting with the blade inserted into a through-hole, the saw slowly cuts a beautiful nested spiral down the length of the workpiece. An Uno, a GRBL shield, and some stepper drivers let a little G-code control the two axes of the jig.

The video below shows it in action; things do get a bit wobbly as the cut progresses, but in general the jig works wonderfully and results in some lovely pieces. At first we thought these would purely be objets d’art, but then we thought about this compression screw grinder for DIY injection molding machines and realized these wooden screws look pretty similar.

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