Mapping Out The LEDs On An Outlet Tester

The concept of an outlet tester is pretty simple: plug the gadget into a suspect wall receptacle, and an array of LEDs light up in various patterns to alert the user to any wiring faults. They’re cheap, reliable, and instantaneous. Most people wouldn’t give them much more thought than that, but like any good hacker, [Yeo Kheng Meng] wanted to know how these devices worked.

After picking up a relatively advanced model that featured an LCD display capable of showing various stats such as detected voltage in addition to the standard trio of LEDs, he started by using some test leads to simulate various fault conditions to understand the basic principle behind its operation. The next step was to disassemble the unit, which is where things went briefly sideways — it wasn’t until [Yeo Kheng Meng] and a friend had nearly cut through the enclosure that they realized it wasn’t ultrasonically welded liked they assumed, and that the screws holding it together were actually hidden under a sticker. Oops.

The write-up includes some excellent PCB shots, and [Yeo Kheng Meng] was able to identify several components and ascertain their function. He was even able to find some datasheets, which isn’t always such an easy task with these low-cost devices. Unfortunately the MCU that controls the device’s more advanced features is locked away with a black epoxy blob, but he was able to come up with a schematic that explains the rather elegant logic behind the LED display.

This isn’t the first time [Yeo Kheng Meng] has taken apart an interesting piece of hardware for our viewing pleasure, and given the fine job he does of it, we hope it’s not the last either.

The Aluminum Wiring Fiasco

Someone who decides to build a house faces a daunting task. It’s hard enough to act as the general contractor for someone else, but when you decide to build your own house, as my parents did in the early 1970s, it’s even tougher. There are a million decisions to make in an information-poor and rapidly changing environment, and one wrong step can literally cast in stone something you’ll have to live with forever. Add in the shoestring budget that my folks had to work with, and it’s a wonder they were able to succeed as well as they did.

It was a close call in a few spots, though. I can recall my dad agonizing over the wiring for the house. It would have been far cheaper to go with aluminum wiring, with the price of copper wire having recently skyrocketed. He bit the bullet and had the electrician install copper instead, which ended up being a wise choice, as houses that had succumbed to the siren call of cheaper wiring would start burning down all over the United States soon thereafter.

What happened in the late 60s and early 70s in the residential and commercial electrical trades was an expensive and in some cases tragic lesson in failure engineering. Let’s take a look at how it all happened.

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