There are a variety of techniques employed by electronic constructors seeking the convenience of a printed circuit board without the inconvenience of making a printed circuit board. Dead bug style construction in which the components float on a spiders-web of soldered leads above a ground plane is one, Manhattan style construction in which pads made from small cut squares of bare copper-clad PCB are glued on top of a groundplane is another.
[Freestate QRP] has another take on this type of electronics, with what he calls “Scribble style” construction. He cuts away copper from bare board to create pads and rudimentary tracks, and for him the magic ingredient comes from his choice of an engineer’s scribe to do the job. This is where the “scribble” comes from, creating a pad is as simple as drawing it with the scribe.
Of course, this technique is not entirely new, constructors have been doing this type of work for years with Dremel tools, hand engraving tools, and similar. If you’ve ever tried to do it with a knife or scalpel you will know that it’s hardly an easy task with those hand tools so the prospect of another one doing a better job is rather interesting. He’s ready and able to demonstrate it in action, showing us a couple of RF circuits using the technique.
Have you tried this technique, or one like it? How did you get on, tell us in the comments. Meanwhile, you might like to read our own [Dan Maloney]’s look at dead bug and Manhattan construction.
[AA7EE] is no stranger to building radios. His latest is a from-scratch build of a 20 meter QRP transceiver based on the popular SST design. Although the SST has been available as a kit, [AA7EE] incorporated some design changes from others and some of his own, too. He even added an onboard keyer to simplify operation. You can see videos of the radio below.
The build uses Manhattan-style PCB pads. Although the construction is very attractive, the real value of the post is the detailed explanation of not only how, but why everything is the way it is. This isn’t a simple project, and being able to see it completed step-by-step is very educational. About the only decision not adequately explained was the change of red and yellow knobs to black! You can see both versions in the videos below.
The Manhattan construction is tidy, but the radio also has an attractive case. The size is just big enough to stack a pair of paddles on top.
There may be some more enhancements for the little radio coming. We’ve covered [AA7EE’s] RF exploits before, including a physically attractive radios and details about the same construction method used in this radio.
Continue reading “Wilderness Radio Build”
“Ugly” or “Manhattan” style circuit building is popular among ham radio folks. Basically, you solder the circuit point-to-point, using a solid copper plate as a backplane. “Manhattan” gets its name from the little pads and parts of different heights strewn all around the board — it looks like the Manhattan skyline. It’s a great one-off construction method and actually has reasonably good properties for radio/analog circuitry. It’s easy to pull off with leaded components, but gets trick with smaller surface-mount parts.
Unless you build some adapters. [Ted Yapo] has made his library of small Manhattan adapters available for us all to use. There’s also no reason to stop with SMT parts — even normal DIP parts can be easily adapted to Manhattan construction, as this teasing photo of a bunch of [Ted]’s adapters shows. And if he doesn’t have the layout you need, the source files should give you a good starting point.
If you want to get started with Manhattan (or other “ugly”) construction, we’ve got a guide for you. And in case you take the “ugly” moniker too seriously, check out this incredibly beautiful ugly build.