There are a variety of techniques employed by electronic constructors seeking the convenience of a printed circuit board without the inconvenience of making a printed circuit board. Dead bug style construction in which the components float on a spiders-web of soldered leads above a ground plane is one, Manhattan style construction in which pads made from small cut squares of bare copper-clad PCB are glued on top of a groundplane is another.
[Freestate QRP] has another take on this type of electronics, with what he calls “Scribble style” construction. He cuts away copper from bare board to create pads and rudimentary tracks, and for him the magic ingredient comes from his choice of an engineer’s scribe to do the job. This is where the “scribble” comes from, creating a pad is as simple as drawing it with the scribe.
Of course, this technique is not entirely new, constructors have been doing this type of work for years with Dremel tools, hand engraving tools, and similar. If you’ve ever tried to do it with a knife or scalpel you will know that it’s hardly an easy task with those hand tools so the prospect of another one doing a better job is rather interesting. He’s ready and able to demonstrate it in action, showing us a couple of RF circuits using the technique.
Have you tried this technique, or one like it? How did you get on, tell us in the comments. Meanwhile, you might like to read our own [Dan Maloney]’s look at dead bug and Manhattan construction.
How creative are you when you make your circuit boards? Do you hunt around for different materials to use for the board? As long as it’s an insulator and can handle the heat of a soldering iron, then anything’s fair game. Or do you use a board at all? Let’s explore some options, both old favorites and some you may not have seen before, and see if we can get our creative juices flowing.
Transparent Circuit Boards
Glass circuit board with LED matrix
Glass clock circuit
Triangular part for keytar
Attempted circuit on acrylic
Let’s start with the desire to show more circuit and less board. For that we can start with [CNLohr]’s circuits on glass, usually microscope slides. What’s especially nice about his is that he provides detailed videos of the whole process, including all the failed things he tried along the way. Since he didn’t start with copper clad board, he instead glued his copper sheet to the glass using Loctite 3301. That was followed by the usual etching process, though with plenty of gotchas along the way.
In the end, he made a number of circuits, including an LED clock with the LEDs on the glass itself, and even attempted leading the community in making a glass keytar. The latter didn’t work out, but the resulting glass circuits are a work of art anyway.
What about making a transparent circuit board out of acrylic? [Frank Zhao] attempted just that by laser cutting troughs into the acrylic for the traces, and then drawing in nickel ink. But something in the ink ate into the acrylic, and as if that wasn’t bad enough, the voltage drop across the nickel was too high for his circuit. Suggestions were made in the comments for how to solve these problems, but unless we missed it, we haven’t seen another attempt yet.
But we’ve only just begun. What if you wanted even more transparency?
Continue reading “Non-standard Circuits: Jazz For Electrons”
So you think you’re pretty good at soldering really tiny parts onto a PCB? You’re probably not as good as [Shibata] who made a GPS/GLONASS and Geiger counter mashup deadbug-style with tiny 0402-sized parts.
The device uses an extremely small GPS/GLONASS receiver, an AVR ATxmega128D3 microcontroller, a standard Nokia phone display and an interesting Geiger tube with a mica window to track its location and the current level of radiation. The idea behind this project isn’t really that remarkable; the astonishing thing is the way this project is put together. It’s held together with either skill or prayer, with tiny bits of magnet wire replacing what would normally be PCB traces, and individual components making up the entire circuit.
While there isn’t much detail on what’s actually going on in this mess of solder, hot glue, and wire, the circuit is certainly interesting. Somehow, [Shibata] is generating the high voltage for the Geiger tube and has come up with a really great way of displaying all the relevant information on the display. It’s a great project that approaches masterpiece territory with some crazy soldering skills.
Thanks [Danny] for sending this one in.
Continue reading “A Deadbugged GPS/GLONASS/Geiger Counter”