DIY Dongle Breathes Life Into Broken Ventilators

July 15, 2020 by Kristina Panos 51 Comments

We have a new hero in the COVID-19 saga, and it’s some hacker in Poland. Whoever this person is, they are making bootleg dongles that let ventilator refurbishers circumvent lockdown software so they can repair broken ventilators bought from the secondhand market.

The dongle is a DIY copy of one that Medtronic makes, which of course they don’t sell to anyone. It makes a three-way connection between the patient’s monitor, a breath delivery system, and a computer, and lets technicians sync software between two broken machines so they can be Frankensteined into a single working ventilator. The company open-sourced an older model at the end of March, but this was widely viewed as a PR stunt.

This is not just the latest chapter in the right-to-repair saga. What began with locked-down tractors and phones has taken a serious turn as hospitals are filled to capacity with COVID-19 patients, many of whom will die without access to a ventilator. Not only is there a shortage of ventilators, but many of the companies that make them are refusing outside repair techs’ access to manuals and parts.

These companies insist that their own in-house technicians be the only ones who touch the machines, and many are not afraid to admit that they consider the ventilators to be their property long after the sale has been made. The ridiculousness of that aside, they don’t have the manpower to fix all the broken ventilators, and the people don’t have the time to wait on them.

We wish we could share the dongle schematic with our readers, but alas we do not have it. Hopefully it will show up on iFixit soon alongside all the ventilator manuals and schematics that have been compiled and centralized since the pandemic took off. In the meantime, you can take Ventilators 101 from our own [Bob Baddeley], and then find out what kind of engineering goes into them.

Professional Ventilator Design Open Sourced Today By Medtronic

March 30, 2020 by Bob Baddeley 116 Comments

Medical device company Medtronic released designs for one of their ventilators to open source for use in the COVID-19 pandemic. This is a laudable action, and there is plenty to glean from the specs (notable is that the planned release is incomplete as of this writing, so more info is on the way). Some initial reactions: medical devices are complicated, requirements specifications are enormous, the bill of materials (BOM) is gigantic, and component sourcing, supply chain, assembly, and testing are just as vital as the design itself.

The pessimist in me says that this design was open sourced for two reasons; to capitalize on an opportunity to get some good press, and to flex in front of the DIY community and convince them that the big boys should be the ones solving the ventilator shortage. The likelihood of anyone actually taking these specs and building it as designed are essentially zero for a variety of reasons, but let’s assume their intent is to give a good starting point for newer changes. The optimist in me says that after what happened to California over the weekend with 170 ventilators arriving broken, it might be nice to have open designs to aid in repair of existing non-functioning ventilators.

The design details released today are for their PB560 model, which was originally launched in 2010 by a company called Covidien, before it merged with Medtronic, so we’re already starting with a device design that’s a decade old. But it’s also a design that has proven itself through widespread use, and this data dump gives us a great look at what actually goes into one of these machines. Let’s take a look.

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