Saving A Vintage High-Voltage Power Supply From The Scrap Heap

November 8, 2026 by Donald Papp 6 Comments

[Mr Carlson’s Lab] saves a Fluke Model 407 high-voltage power supply from the scrap heap, and demonstrates carefully troubleshooting the vintage device to track the cause of the bad output down to a single capacitor. In the process, we get a close look at what is inside as well as insights on how to meaningfully service a device like this.

Firing up old electronics should always be done with care. Some electronic components don’t age well, and some faults aren’t always visible. Applying full power to an vintage device could cause considerable (and avoidable) damage. [Mr Carlson] powers up the device using an isolated transformer and a current-limited variac, but another classic approach would be to use a dim-bulb tester, which most folks could cobble together from spare parts.

Glorious vacuum tubes where one would otherwise expect transistors.

While destined for the junk heap, this Fluke Model 407 actually looks to be in pretty good condition. There’s no obvious damage or failure in its vacuum-tube-and-circuit-board internals, and it powers up but the main output doesn’t act right.

[Mr Carlson] walks through the entire process of tracking down the fault, demonstrating everything from safe power-up and basic inspections to signal and component checking. This process is aided by having access to the original schematics, and the problem is ultimately narrowed down to a faulty capacitor in a feedback signal responsible for keeping the output voltage constant.

It’s not a full restoration, but rather a clear demonstration of diagnosing a hardware error thanks to a careful and informed approach that keeps the specific challenges of vintage electronics in mind. Watch the whole thing in the video, embedded below.

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Fixing An Expensive Seagate LaCie Hard Drive Array

September 4, 2026 by Maya Posch 14 Comments

After the [Slow Mo Guys] acquired a 168 TB Seagate LaCie Thunderbolt 3-based RAID storage system back in 2019 to store their video footage, they were obviously slightly miffed when suddenly it would just refuse to power up. Naturally the device was now out of warranty, the product itself no longer produced and Seagate support was less than supportive, ergo they sent the device to [Mend it Mark] for an attempted repair.

At first inspection the device appeared to be basically unresponsive, with none of the four fans running and no signs of life other than a few lit LEDs on the main PCB after supplying power to it. After full disassembly and with no repair guide or schematics to go by [Mark] had to start from basics, first diagnosing whether all the power rails were turning on, which they weren’t.

Eventually this led to the NXP LPC11U6x-series MCU which acts as the main power management and monitoring chip in the system. [Mark] deduced that this MCU wasn’t turning on all the power rails because it was waiting for a signal from the fan controllers on the SATA backplane. With the MCU sending the right signals here, and the fans all working when directly supplied with power, ultimately it turned out that a single SI2319 or similar P-channel MOSFET in SOT-23 package near one of the fan connectors had gone faulty.

Replacing this one MOSFET seems to have fixed the RAID array, with it now happily powering up, although the real test will be once the [Slow Mo Guys] start shoving the HDDs back into it. Assuming that this was the sole fault in the system, then it was a very cheap fix in terms of materials. It’s a real shame that repair guides or schematics aren’t made available for devices like this, even if just after they stop being produced.

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Can A Scan Tool Kill A Car?

February 15, 2026 by Maya Posch 32 Comments

It’s no real secret that modern-day cars are basically a collection of computers on wheels, which also means that we get all the joys of debugging complex computer systems and software with cars these days. Rather than a quick poke under the hood to rebuild a carburetor and adjust the engine timing by hand, you’ll be pulling out a scan tool to gain access to the computer and figure out why the darn thing won’t start after someone else used a scan tool on it, as happened to [DiagnoseDan].

The question was whether the third-party scan tool that was used by the owner had done something to the software settings that would prevent the engine of this 2012 Renault Megane RS from starting, such as erasing keys, or if it was something more subtle. With no stored fault codes and the engine having healthy fuel, spark, and cam sensor readings, the conclusion was that the ECU was not doing its fuel injector things for some reason.

Ultimately, the root cause was that the ECU had been modded, with a re-mapping performed in 2020, meaning that the scan tool that [Dan] was using couldn’t properly interact with the ECU. Reflashing the ECU with the original manufacturer’s firmware was thus the next step, which is pretty involved in itself.

Reinstalling the OS on the car proved to be the solution. Likely, the modded firmware had stored some fault codes, as the ECU normally doesn’t start the engine if there are active codes stored. The third-party scan tool was thus likely blameless, but the inability to just clear fault codes was the real issue.

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Using The Pyroelectric Effect To Identify Broken MLCC Capacitors

November 15, 2025 by Maya Posch 6 Comments

Vintage computer hardware can fail in a variety of fascinating ways, with [Bits und Bolts] dealing with an interesting failure mode, in the form of degraded MLCC capacitors on Voodoo 2 graphics cards. These little marvels of miniaturized surface-mount technology enable the placement of ceramic capacitors with very little space required, but as they degrade over time or due to physical damage, they can cause big issues in a circuit.

In the case of the two Voodoo 2 GPUs that [Bits und Bolts] was trying to fix, the clue that something was wrong was graphical glitches, which seemed to be related to something dragging down the 5V rail. Using the standard ‘inject voltage and see what gets hot’ method, he discovered a couple of dead MLCCs and replaced them. But something was still dragging the rail down. Unfortunately, whatever it was wasn’t enough to heat up the part in question, and no sane person wants to desolder hundreds or even thousands of MLCCs on a PCB and see whether it makes a difference.

Ultimately, the pyroelectric effect was used to hunt down the culprit, saving countless hours of work. This is a property of certain naturally electrically polarized crystals, in which the material generates a voltage when heated or cooled. Materials like that used in MLCCs, for example.

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Debugging The UE1 Paper Tape Reader And Amplification Circuit

December 9, 2024 by Maya Posch 2 Comments

The tape reader and amplifiers mounted with the other UE1 modules. (Credit: David Lovett, YouTube)

After recently putting together the paper tape reader for his custom tube-based UE1 computer, [David Lovett] did get squiggles on the outputs, but not quite the right ones. In the most recent video, these issues are addressed one by one, so that this part of the UE1 1-bit computer can be called ‘done’. Starting off the list of issues were the odd readings from the photodiodes, which turned out to be due to the diodes being misaligned and a dodgy solder joint. This allowed [David] to move on to building the (obviously 6AU6 tube-based) amplifier for the photodiode output signals.

Much like the Bendix G-15’s tape reader which served as inspiration, this also meant adding potentiometers to adjust the gain. For the clock signal on the tape, a clock recovery PCB was needed, which should provide the UE1 computer system with both the clocks and the input data.

Using the potentiometers on the amplification board, the output signals can be adjusted at will to give the cleanest possible signal to the rest of the system, which theoretically means that as soon as [David] adds the permanent wiring and a few utility boards to allow the code to manipulate the tape reader (e.g. halt) as well as manual inputs. The UE1 computer system is thus being pretty close to running off tape by itself for the first time and with it being ‘complete’.

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Better Battery Design Through Science

August 2, 2024 by Bryan Cockfield 6 Comments

Before the age of lithium batteries, any project needing to carry its own power had to rely on batteries that were much less energy-dense and affordable. In many ways, we take modern lithium technology for granted, and can easily put massive batteries in our projects by the standards of just a few decades ago. While the affordability of lithium batteries has certainly decreased the amount of energy we need to put in to our projects to properly size batteries, there’s still a lot of work to be done if you’re working on a bigger project or just want to get the maximize the efficiency and effectiveness of your DIY battery pack.

The main problem with choosing a battery, as [ionworks] explains, is that batteries can’t be built for both high energy and high power, at least not without making major concessions for weight or cost. After diving in to all of the possible ways of customizing a battery, the battery guide jumps in to using PyBaMM to perform computational modeling of potential battery designs to hopefully avoid the cumbersome task of testing all of the possible ways of building a battery. With this tool virtually all of a battery’s characteristics can be simulated and potential problems with your setup can be uncovered before you chose (or start production of) a specific battery system.

While customizing a battery pack to this extent might not be a consideration for most of us unless the project is going to be big enough to run something like an electric car or a whole-house generator, it’s a worthwhile tool to know about as even smaller projects like ebikes can benefit from choosing the right cell for the application. Some of the nuances of battery pack design can be found in this guide to building packs from the standard 18650 cells.

Header: Lead holder, CC BY-SA 3.0 .

Hackaday Prize 2023: Circuit Scout Lends A Hand (Or Two) For Troubleshooting

August 11, 2023 by Dan Maloney 13 Comments

Troubleshooting a circuit is easy, right? All you need is a couple of hands to hold the probes, another hand to twiddle the knobs, a pair of eyes to look at the schematic, another pair to look at the circuit board, and, for fancy work, X-ray vision to see through the board so you know what pads to probe. It’s child’s play!

In the real world, most of us don’t have all the extra parts needed to do the job right, which is where something like CircuitScout would come in mighty handy. [Fangzheng Liu] and [Thomas Juldo]’s design is a little like a small pick-and-place machine, except that instead of placing components, the dual gantries place probes on whatever test points you need to look at. The stepper-controlled gantries move independently over a fixture to hold the PCB in a known position so that the servo-controlled Z-axes can drive the probes down to the right place on the board.

As cool as the hardware is, the real treat is the software. A web-based GUI parses the PCB’s KiCAD files, allowing you to pick a test point on the schematic and have the machine move a probe to the right spot on the board. The video below shows CircuitScout moving probes from a Saleae logic analyzer around, which lets you both control the test setup and see the results without ever looking away from the screen.

CircuitScout seems like a brilliant idea that has a lot of potential both for ad hoc troubleshooting and for more formal production testing. It’s just exactly what we’re looking for in an entry for the Gearing Up round of the 2023 Hackaday Prize.

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