What can you do with ferromagnetic PLA? [TheMixedSignal] used it to give new meaning to the term ‘musicians’ gear’. He’s made a proof of concept for a DIY tone generator, which is the same revolutionary system that made the Hammond organ sing.
Whereas the Hammond has one tonewheel per note, this project uses an Arduino to drive a stepper at varying speeds to produce different notes. Like we said, it’s a proof of concept. [TheMixedSignal] is proving that tonewheels can be printed, pickups can be wound at home, and together they will produce audible frequencies. The principle is otherwise the same — the protruding teeth of the gear induce changes in the magnetic field of the pickup.
[TheMixedSignal] fully intends to expand on this project by adding more tone wheels, trying different gear profiles, and replacing the stepper with a brushless motor. We can’t wait to hear him play “Karn Evil 9”. In the meantime, put on those cans and check out the demo/build video after the break.
We don’t have to tell you how great Hammond organs are for making music. But did you know they can also encode secret messages?
Continue reading “Rock ‘n Roll With 3D-Printed Tonewheels”
Betteridge’s Law holds that any headline that ends in a question mark can be answered with a “No.” We’re not sure that [Mr. Betteridge] was exactly correct, though, since 3D-printed stators can work successfully for BLDC motors, for certain values of success.
It’s not that [GreatScott!] isn’t aware that 3D-printed motors are a thing; after all, the video below mentions the giant Halbach array motor we featured some time ago. But part of advancing the state of the art is to replicate someone else’s results, so that’s essentially what [Scott!] attempted to do here. It also builds on his recent experiments with rewinding commercial BLDCs to turn them into generators. His first step is to recreate the stator of his motor as a printable part. It’s easy enough to recreate the stator’s shape, and even to print it using Proto-pasta iron-infused PLA filament. But that doesn’t come close to replicating the magnetic properties of a proper stator laminated from stamped iron pieces. Motors using the printed stators worked, but they were very low torque, refusing to turn with even minimal loading. There were thermal issues, too, which might have been mitigated by a fan.
So not a stunning success, but still an interesting experiment. And seeing the layers in the printed stators gives us an idea: perhaps a dual-extruder printer could alternate between plain PLA and the magnetic stuff, in an attempt to replicate the laminations of a standard stator. This might help limit eddy currents and manage heating a bit better. Continue reading “Can You 3D-Print A Stator For A Brushless DC Motor?”
While ostensibly the purpose of the recent East Coast RepRap Festival (ERRF) was to celebrate the 3D printing community and culture, it should come as no surprise that more than a few companies decided to use the event as an opportunity to publicly launch new products. Who can blame them? It’s not as if every day you have a captive audience of 3D printing aficionados; you might as well make the best of it.
Many creations were being shown off for the first time at ERRF, and we surely didn’t get a chance to see them all. There was simply too much going on at any given time to be sure no printed stone was left unturned. But the following printers, filaments, and accessories caught our attention long enough to warrant sharing with the good readers of Hackaday.
Keep in mind that much of this information is tentative at best, and things could easily change between now and when the products actually go on sale. These events serve as much as a sounding board for new products as they do a venue for advertising and selling them, so feedback received from show attendees may very well alter some of these products from what we saw at ERRF.
Continue reading “ERRF 18: New Products Make Their Debut”