3D Printed Forklift Is A Cute Desk Toy

December 22, 2024 by Lewin Day No comments

Many of us grew up with dreams of piloting a forklift one day. Sadly, most warehouses take a dim view of horseplay with these machines, so few of us get to live out those fantasies. Playing with this desk-sized RC model from [ProfessorBoots] is probably a safer way to get those kicks instead. You can check it out in the video below.

The 3D-printed body of the forklift is the first thing you see. It’s great quality, and it instantly puts you in mind of the real thing. The build is true to the dynamics of a real forklift, too, with proper rear steering. Inside, there’s a custom circuit board hosting an ESP32 that serves as the brain of the operation. Its onboard wireless hardware allows remote control of the forklift via a smartphone app, PS4 controller, or many other options. It controls the drive motors and steering servo, along with another motor driving a threaded rod to move the forks up and down. The whole thing is powered by two Fenix 16340 batteries—small lithium-ion cells that can be recharged with an integral micro USB port.

The project video is very thorough about the design and build. It’s worth watching just to understand the specifics of how forklifts actually raise their forks up and down. It’s good stuff.

This forklift is just the latest RC build from [ProfessorBoots]. He’s done great work in this space before, like this charming skid steer and incredibly complex crane.

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Build A Super Cheap RC Trainer Plane With Foam

September 5, 2024 by Lewin Day 20 Comments

Once upon a time, RC planes were expensive models that took months to build and big money to equip with electronics. Since the 20th century though, powerful batteries have become cheap, as have servos and radio controllers. Combine them with a bit of old packing material and you can get a little RC trainer up and running for peanuts, as [Samm Sheperd] demonstrates.

[Samm] started referring to this as the “$5 trainer,” though he admits that it will cost more than that if you don’t have some bits and pieces laying around. He demonstrates how to cut cheap foamboard with a hot guitar string, and how to form it into a viable wing. That’s the most crucial part, with the fuselage and tail surfaces relatively simple by comparison. With that complete, it’s as simple as bolting on a motor, some servos, and control horns, and you’re up and running. You can even whip up a landing gear if you’re so inclined! Then, figure out your center of gravity, get it right, and then you’re pretty much ready to fly.

It’s a great primer on how to build a basic RC model, and if you do it right, it should have pretty forgiving handling, too. Plus, it’s so cheap that it should be easy to repair if you crash. Happy modelling! Video after the break.

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It’s Never Been Easier To Build A WiFi-Controlled RC Car

March 24, 2024 by Lewin Day 14 Comments

Today, wireless-enabled microcontrollers are everywhere and can be had for just a few bucks. You can use them to build all kinds of connected projects more cheaply than ever before. [ROBO HUB] demonstrates this well with an incredibly simple WiFi-controlled RC car build.

The build is based around an NodeMCU ESP8266 microcontroller, paired with an L293D motor driver. This lets the microcontroller drive brushed DC motors for differential drive. Power is courtesy of three 18650 lithium-ion batteries. These parts are assembled into a 3D-printed car of sorts with four wheels. The drivetrain is rather odd, with gear motors installed on the two front wheels, and simple brushed DC motors installed on the two rear wheels. The motors on each side are paired together so the vehicle has tank-style steering.

Meanwhile, the ESP8266 is programmed so it can be controlled via a smartphone app. The touchscreen controls are not as elegant as toy RC cars of years past, but it’s pretty good for a cheap DIY build.

It’s a fairly simple project and one that any high-school student could follow along to learn something. Projects like these can be a great way to learn about everything from mechanics to electronics and even basic programming. It may not be complicated, but that makes it a great learning tool. We see a ton of projects like this on the regular, and every time they’re built, somebody is picking up some new skills.

We’ve been talking about WiFi-controlled RC cars for a long time. Way back when it was nowhere near this easy. Video after the break. Continue reading “It’s Never Been Easier To Build A WiFi-Controlled RC Car” →

DIY RC Controller Built With Old-School Parts

March 20, 2024 by Lewin Day 16 Comments

Once upon a time, RC transmitters were expensive units that cost hundreds of dollars even at the low end. Now, you can get them pretty cheaply, or, you can choose to build your own. [Phytion] did just that.

The design isn’t based around a modern microcontroller, nor does it rely on WiFi or Bluetooth connections. Instead, it’s a little more old school. It’s built using the HT12E parallel-to-serial encoder chip, and the HT12D decoder chip for the receiver. The controller uses a pair of HT12Es on the transmitter, and a pair of HT12Ds on the receiver. These accept inputs from a pair of analog joysticks and encode them as serial data. However, they essentially just act as digital joysticks in this design. The HT12Es feed into an STX882 module which transmits the data from the HT12Es over 433 MHz. Another STX882 module receives this signal, and passes it through HT12Ds for decoding.

At the receiving end, one joystick can turn four outputs on or off depending on whether it is pushed up, down, left or right. A channel select switch then allows it to do the same for four further outputs. The second joystick just mirrors the operation of the first. It’s just intended to make controlling something like an RC car easier by allowing one stick to be pushed forwards and backwards, and the other left and right.

You don’t see many designs like this anymore. Realistically, it’s possible to get far more functionality out of a design based on an ESP32 or similar wireless-capable chip. However, this one doesn’t require any complicated handshaking and powers up instantly, which is a nice bonus. Plus, it’s always interesting to see alternative designs tried out in the wild. Video after the break.

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3D Printed RC Kart Actually Made Entirely By Hand

January 28, 2024 by Lewin Day 4 Comments

If we told you somebody built a 3D printed go-kart, you’d expect to see a certain sequence of events. A bit of work in CAD, a printer montage, then some assembly. That’s not the case here. [3D Sanago] is an artist that works with 3D printing pens, creating 3D objects entirely by hand. It’s an impressive skill, all the more so when it’s used to build something functional like this gorgeous little go-kart.

Just filling in the front wing of this build took approximately four hours. Thus, [3D Sanago] used foam boards to cover much of the chassis.

The build recreates the kart from the KartRider Rush+ game. The first step was to purchase a basic RC car frame to serve as the basis for the kart. [3D Sanago] then set about building a kart skeleton over the unpainted body of the basic RC car. It starts with a wireframe and individual flat panels that are eventually fused together into 3D trusses using the 3D pen.

The trusses are then mounted to the RC car chassis underneath with some wood plates serving as a supporting structure. [3D Sanago] has been known to surface his creations by tediously filling in the wireframes with the 3D pen, but not so this time. He took the easy way out of affixing sections of foam board to create the outer skin of the kart. He also demonstrates neat techniques like forming over a pen to create long plastic pipes and other tubular features. His acrylic-and-mousepad wheel and tire package is also pretty neat.

It’s as much craft as anything else, but it’s amazing to see what can be done when a human takes on the role of a 3D printer. We’ve featured other great builds from [3D Sanago] before, like this awesome Pokemon-themed humidifier.

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3D Printed Dump Truck Carries Teeny Loads

October 27, 2023 by Lewin Day 8 Comments

What do you do when you already have a neat little radio-controlled skid-steer loader? Well, if you’re [ProfessorBoots], you build a neat little dump truck to match!

The dump truck is built out of 3D printed components, and has proportions akin to a heavy-duty mining hauler. The dump bed and wheels were oversized relative to the rest of the body to give it a more cartoonish look.

An ESP32 is the brains of the operation. The build is powered by a nifty little 3.6 V rechargeable lithium-ion battery with an integral Micro USB charge port. It’s paired with a boost converter to provide a higher voltage for the servos and motors. Drive is to the rear wheels, thanks to a small DC gear motor. Unlike previous skid-steer designs from [ProfessorBoots], this truck has proper servo-controlled steering. The printed tires are wrapped in rubber o-rings, which is a neat way to make wheels that grip without a lot of fuss. The truck also has a fully-functional dump bed, which looks great fun to play with.

The final build pairs great with the loader that [ProfessorBoots] built previously.

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3D Printed RC Car Is Geared For Speed

September 13, 2023 by Lewin Day 7 Comments

You can always go out and buy an RC car off the shelf. However, it’s readily achievable to print your own design that has many of the features of off-the-shelf models, as demonstrated by [Jinan].

[Jinan] set about creating a rear-wheel-drive design with a low center of gravity for good handling. Two large 5.2 Ah batteries slung low in the chassis help keep the car planted when cornering. [Jinan] also developed a double-wishbone suspension setup up front to handle bumps with ease.

With his eyes on top speed, [Jinan] needed a drivetrain that could handle sustained high RPM operation without failure. During the development process, [Jinan] spent plenty of time learning about the mathematics behind gear shapes before relying on a built-in CAD generator to do the job for him. Armed with proper gearing, he focused on making sure the driveshafts and other links wouldn’t fail at speed.

[Jinan] doesn’t shy away from diving into the engineering of his design, analyzing failures and improving on his designs along the way. It’s no surprise his design was able to reach 66 km/h (41 MPH) after his rigorous development process. It’s compelling watching, and a great way to learn something.

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