3D Printed RC Kart Actually Made Entirely By Hand

If we told you somebody built a 3D printed go-kart, you’d expect to see a certain sequence of events. A bit of work in CAD, a printer montage, then some assembly. That’s not the case here. [3D Sanago] is an artist that works with 3D printing pens, creating 3D objects entirely by hand. It’s an impressive skill, all the more so when it’s used to build something functional like this gorgeous little go-kart.

Just filling in the front wing of this build took approximately four hours. Thus, [3D Sanago] used foam boards to cover much of the chassis.
The build recreates the kart from the KartRider Rush+ game. The first step was to purchase a basic RC car frame to serve as the basis for the kart. [3D Sanago] then set about building a kart skeleton over the unpainted body of the basic RC car. It starts with a wireframe and individual flat panels that are eventually fused together into 3D trusses using the 3D pen.

The trusses are then mounted to the RC car chassis underneath with some wood plates serving as a supporting structure. [3D Sanago] has been known to surface his creations by tediously filling in the wireframes with the 3D pen, but not so this time. He took the easy way out of affixing sections of foam board to create the outer skin of the kart. He also demonstrates neat techniques like forming over a pen to create long plastic pipes and other tubular features. His acrylic-and-mousepad wheel and tire package is also pretty neat.

It’s as much craft as anything else, but it’s amazing to see what can be done when a human takes on the role of a 3D printer.  We’ve featured other great builds from [3D Sanago] before, like this awesome Pokemon-themed humidifier.

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3D Printed Dump Truck Carries Teeny Loads

What do you do when you already have a neat little radio-controlled skid-steer loader? Well, if you’re [ProfessorBoots], you build a neat little dump truck to match!

The dump truck is built out of 3D printed components, and has proportions akin to a heavy-duty mining hauler. The dump bed and wheels were oversized relative to the rest of the body to give it a more cartoonish look.

An ESP32 is the brains of the operation. The build is powered by a nifty little 3.6 V rechargeable lithium-ion battery with an integral Micro USB charge port. It’s paired with a boost converter to provide a higher voltage for the servos and motors. Drive is to the rear wheels, thanks to a small DC gear motor. Unlike previous skid-steer designs from [ProfessorBoots], this truck has proper servo-controlled steering. The printed tires are wrapped in rubber o-rings, which is a neat way to make wheels that grip without a lot of fuss. The truck also has a fully-functional dump bed, which looks great fun to play with.

The final build pairs great with the loader that [ProfessorBoots] built previously.

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3D Printed RC Car Is Geared For Speed

You can always go out and buy an RC car off the shelf. However, it’s readily achievable to print your own design that has many of the features of off-the-shelf models, as demonstrated by [Jinan].

[Jinan] set about creating a rear-wheel-drive design with a low center of gravity for good handling. Two large 5.2 Ah batteries slung low in the chassis help keep the car planted when cornering. [Jinan] also developed a double-wishbone suspension setup up front to handle bumps with ease.

With his eyes on top speed, [Jinan] needed a drivetrain that could handle sustained high RPM operation without failure. During the development process, [Jinan] spent plenty of time learning about the mathematics behind gear shapes before relying on a built-in CAD generator to do the job for him. Armed with proper gearing, he focused on making sure the driveshafts and other links wouldn’t fail at speed.

[Jinan] doesn’t shy away from diving into the engineering of his design, analyzing failures and improving on his designs along the way. It’s no surprise his design was able to reach 66 km/h (41 MPH) after his rigorous development process.  It’s compelling watching, and a great way to learn something.

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3D-Printed RC Skid Steer Is Cute Construction Machinery Done Right

Skid steers are great fun if you get to drive one on a construction site. [ProfessorBoots] has long been a fan of the diminutive diggers, and decided to make a 3D-printed version for his own pleasure.

The build uses a chassis printed in several colors which adequately recreates the charms of a full-sized skid steer. The brains of the operation is an ESP32, which receives commands over WiFi for remote control. A pair of geared N20 brushed motors are driven from a small H-bridge controller, each one driving one side of the skid steer. A toothed belt was 3D printed to allow each motor to drive two wheels on one side. Meanwhile, a pair of servos are charged with both lifting and tilting the bucket. Yes, you heard correctly – you can actually pick up and carry objects around your desk with this thing.

It’s a neat build and could be your introduction into the world of RC construction machines. Video after the break.

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Hackaday Prize 2023: Tiny RC Aircraft Built Using Foam And ESP12

Once upon a time, a radio controlled plane was a hefty and complex thing. They required small nitro engines, support equipment, and relatively heavy RC electronics. Times have changed since then, as this lightweight RC build from [Ravi Butani] demonstrates.

The body of the plane is lightweight foam, and can be assembled in two ways. There’s a relatively conventional layout, using a main wing, tailplane, and rudder, or a pusher model with the main wing at the rear and a canard up front. The open hardware electronics package, which [Ravi] calls VIMANA, consists of an ESP12 module with a pair of MOSFETs to act as two independent motor drivers — allowing the plane to be flown and steered with differential thrust.

For more advanced flight control, it can also command a pair of servos to control ailerons, a rudder, canards, or elevons, depending on configuration. There’s also potential to install an IMU to set the plane up with flight stabilization routines.

Thanks to the low-cost of the VIMANA board, [Ravi] hopes it can be used in STEM education programs. He notes that it’s not limited just to aircraft, and could be used for other motorized projects such as boats and cars. We’ve featured an early version of his work before, but the project has come a long way since then.

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The Crawlspace Crawler

This crawlspace crawler FPV robot is a fairly simple build. [Jeff G] bought a boxy chassis kit with frame, motors, and wheels, mounted lights and camera, and we get to see it in action (video, embedded below).

As always, the details are where it’s at, and his overview covers most of the high points. [Jeff] went for relatively slow 60 RPM motors so that he’d have plenty of grunt. The FPV setup is particularly simple – he bought a cheap Flysky i6 transmitter and receiver, and an Eachine TX05 all-in-one camera and transmitter. An interesting choice was a USB UVC video receiver so he can watch the footage on a computer, tablet, or a cell phone, which means he didn’t have to shell out for expensive FPV goggles. We also love the sticks-and-zip-ties used as feelers, letting him know when he’s about to get stuck, but that also serve as a visual frame for the camera.

The FPV Contest just came to an end, and we’ll be announcing the winners soon! If you find any inspiration there for your own project, [Jeff]’s simple basis here should get you started on the right track.

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Tiny RC Truck And Trailer Motors Around Tabletop

Most RC cars replicate real-world race cars or fantastical off-road buggies for outdoor escapades. [diorama111] is an expert at building tiny desk-roaming models, though, and built this exquisite micro semi-truck and trailer.

Based on a 1/150 scale truck and trailer model, the build starts with the tractor unit. It’s disassembled, and its plastic wheels are machined on a tiny lathe so they can be fitted with grippy rubber tires carved out of O-ring material. The front wheels are given hubs and mounted to a motor-driven screw-type steering assembly. A photodetector is used to aid in self-centering. The rear axle is fitted with a geared drivetrain, running off a small DC motor. Multiple gear stages are used to give the build plenty of torque for pulling the trailer. Remote control of the model is achieved over Bluetooth, with an ATtiny3217 tucked inside with motor drivers to run the show.

The microcontroller also runs a full set of driving, tail, and indicator lights. The trailer is fitted with an infrared receiver and a battery of its own. It receives signals from an infrared LED on the tractor unit, which tell the trailer when to turn on the taillights and indicators.

There aren’t too many modelers working in the RC space at the 1:150 scale. [diorama111] has form here, though, and we’ve featured a previous Toyota Crown build before.

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