Anyone who has ever wound a toroidal coil by hand can tell you that it’s not exactly a fun job. Even with the kinds of coils used in chokes and transformers for ham radio, which generally have relatively few windings, passing all that wire through the toroid time after time is a pain. And woe unto anyone who guesses wrong on how much wire the job will take.
To solve those problems, [Sandeep] came up with this clever and effective toroid winder. The idea is to pass a small spool of magnet wire through the toroid’s core while simultaneously rotating the toroid to spread the windings out as evenly as possible. That obviously requires a winding ring that can be opened up to allow the toroid form to be inserted; [Sandeep] chose to make his winding ring out of plywood with a slit in it. Carrying the wire spool, the winding ring rotates on a C-shaped fixture that brackets the toroid, which itself rotates under stepper motor control on a trio of rollers. An Arduino controls the rotation of both motors, controlling the number of windings and their spread on the form. lacking a ferrite core for testing, [Sandeep] used a plywood ring as a stand-in, but the results are satisfying enough to make any manual coil-winder envious.
We love tools like this that make a boring job a snap. Whether it’s cutting wires for wiring harnesses or winding guitar pickups, tools like these are well worth the time spent to build them. But we suppose when it comes to toroid winding, one could always cheat.
Continue reading “Homebrew Coil Winder Makes Toroids A Snap To Wind”
Radio may be dead in terms of delivering entertainment, but it’s times like these when the original social network comes into its own. Being able to tune in stations from across the planet to get fresh perspectives on a global event can even be a life saver. You’ll need a good antenna to do that, which is where this homebrew loop antenna for the shortwave radio bands shines.
To be honest, pretty much any chunk of wire will do as an antenna for most shortwave receivers. But not everyone lives somewhere where it’s possible to string up a hundred meters of wire and get a good ground connection, which could make a passive loop antenna like this a good choice. Plus, loops tend to cancel the electrical noise that’s so part of life today, which can make it easier to pull in weak, distant stations.
[Thomas]’s design is based on a length of coaxial cable, which should be stiff enough to give the loop some stability, like a low-loss RG-8 or RG-213. The coax braid and dielectric are exposed at the midpoint of the cable to create a feed point, while the shield and center conductor at the other ends are cross-connected. A 1:1 transformer is wound on a toroid core to connect to the feedpoint; [Thomas] calls it a balun but we tend to think it’s more of an unun, since both the antenna and feedline are unbalanced. He reports good results from the loop across the shortwave band.
The shortwave and ham bands are a treasure trove of information and entertainment just waiting to be explored. Check them out — you might learn something, and you might even stumble across spies doing their thing.