Converting On-Grid Electronics To Off-Grid

May 11, 2023 by Dave Rowntree 54 Comments

Husband and wife team [Jason & Kara] hail from Canada, and in 2018, after building their own camper, sold up their remaining earthly goods and headed south. If you’re not aware of them, they documented their journey on their YouTube channel, showing many interesting skills and hacks along the way. The video we’re highlighting today shows a myriad of ways to power all the DC-consuming gadgets this they lug along with them.

LiFePO4 batteries are far superior to lead acid for mobile solar installations.

Their heavily modded F-550 truck houses 12kWh of LiFePO4 batteries and a 1.5kW retractable solar array, with a hefty inverter generating the needed AC power. They weren’t too happy with the conversion losses from piles of wall warts that all drained a little power, knowing that the inverter that fed them was also not 100% efficient. For example, a typical laptop power brick gets really hot in a short time, and that heat is waste. They decided to run as much as possible direct from the battery bank, through different DC-DC converter modules in an attempt to streamline the losses a little. Obviously, these are also not 100%

efficient, but keeping the load off the inverter (and thus reducing dependency upon it, in the event of another failure) should help stem the losses a little. After all as [Jason] says, Watts saved are Watts earned, and all the little lossy loads add up to a considerable parasitic drain.

One illustration of this is their Starlink satellite internet system consumes about 60W when running from the inverter, but only 28W when running direct from DC. Over the course of 24 hours, that’s not far off 1kWh of savings, and if the sun isn’t shining, then that 12kWh battery isn’t going to stretch as far.

There are far too many hacks, tips, and illustrations of neat space and power-saving solutions everywhere, to write here. Those interested in self-build campers or hacking a commercial unit may pick up a trick or two.

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So Where’s My Low Voltage DC Wall Socket?

December 21, 2016 by Jenny List 185 Comments

What are the evocative sounds and smells of your childhood? The sensations that you didn’t notice at the time but which take you back immediately? For me one of them is the slight smell of phenolic resin from an older piece of consumer electronics that has warmed up; it immediately has me sitting cross-legged on our living room carpet, circa 1975.

"Get ready for a life that smells of hot plastic, son!" John Atherton [CC BY-SA 2.0], via Wikimedia Commons. — “Get ready for a life that smells of hot plastic, son!” John Atherton [CC BY-SA 2.0], via Wikimedia Commons.

That phenolic smell has gone from our modern electronics, not only because modern enclosures are made from ABS and other more modern plastics, but because the electronics they contain no longer get so hot. Our LCD TV for instance nowadays uses only 50 watts, while its 1970s CRT predecessor would have used several hundred. Before the 1970s you would not find many household appliances that used less than 100 watts, but if you take stock of modern electrical appliances, few use more than that. Outside the white goods in your kitchen and any electric heaters or hair dryers you may own, your appliances today are low-powered. Even your lighting is rapidly being taken over by LEDs, which are at their heart low-voltage devices.

There are many small technological advancements that have contributed to this change over the decades. Switch-mode power supplies, LCD displays, large-scale integration, class D audio and of course the demise of the thermionic tube, to name but a few. The result is often that the appliance itself runs from a low voltage. Where once you would have had a pile of mains plugs competing for your sockets, now you will have an equivalent pile of wall-wart power supplies. Even those appliances with a mains cord will probably still contain a switch-mode power supply inside.

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New Efficiency Standards For Wall Warts In The US

February 12, 2016 by Gerrit Coetzee 190 Comments

The common household wall wart is now under stricter regulation from the US Government. We can all testify to the waste heat produced by many cheap wall warts. Simply pick one at random in your house, and hold it; it will almost certainly be warm. This regulation hopes to save $300 million in wasted electricity, and reap the benefits, ecologically, of burning that much less fuel.

We don’t know what this means practically for the consumer. Will your AliExpress wall warts be turned away at the shore now? Will this increase the cost of the devices? Will it make them less safe? More safe? It’s always hard to see where new regulation will go. Also, could it help us get revenge on that knock-off laptop adapter we bought that go hot it melted a section of carpet?

However, it does look like most warts will go from a mandated 50-ish percent efficiency to 85% and up. This is a pretty big change, and some hold-out manufacturers are going to have to switch gears to newer circuit designs if they want to keep up. We’re also interested to hear the thoughts of those of you outside of the US. Is the US finally catching up, or is this something new?