Inside A Germanium Transistor

The first transistors were point contact devices, not far from the cats-whiskers of early radio receivers. They were fragile and expensive, and their performance was not very high. The transistor which brought the devices to a mass audience through the 1950s and 1960s was the one which followed, the alloy diffusion type. [Play With Junk] has a failed OC71 PNP alloy diffusion transistor, first introduced in 1957, and has cracked it open for a closer look.

Inside the glass tube is a small wafer of germanium crystal, surrounded by silicone grease. It forms the N-type base of the device, with the collector and emitter being small indium beads fused into the germanium. The junctions were formed by the resulting region of germanium/indium alloy. The outside of the tube is pained black because the device is light-sensitive, indeed a version of this transistor without the paint was sold as the OCP71 phototransistor.

These devices were leaky and noisy, with a low maximum frequency and low gain. But they were reliable and eventually affordable, so some of us even cut our electronic teeth on them.

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Piers holding a USB One ROM.

One ROM Gets A USB Stack

Our hacker [Piers Finlayson] is at it again, and this time he has added USB support to One ROM.

With this new connectivity you can attach your One ROM to your computer with a USB cable and then in a matter of seconds upload new firmware from your Chrome (or Chromium) web browser. This new connectivity will supplement but not replace the existing serial wire connectivity because the serial wire connectivity enables certain advanced use cases not supported by the USB stack, such as reprogramming a ROM in-place as it’s being served. The new USB interface will probably suit most users who just want to use One ROM to manage the ROMs for their old kit and who don’t need the extra functionality.

Addressing the question as to why he didn’t have USB connectivity from the start [Piers] claimed it was because he didn’t like soldering the USB sockets! But given this is a service he can get from his board house that is no longer his problem! [Piers] said he picked Micro USB over USB-C because the former demands less circuit board real estate than the latter. Squeezing everything on to the board remains a challenge!

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The Fascinating Waveguide Technology Inside Meta’s Ray-Ban Display Glasses

The geometric waveguide glass of the Meta Ray-Ban Display glasses. (Credit iFixit)
The geometric waveguide glass of the Meta Ray-Ban Display glasses. (Credit iFixit)

Recently the avid teardown folk over at iFixit got their paws on Meta’s Ray-Ban Display glasses, for a literal in-depth look at these smart glasses. Along the way they came across the fascinating geometric waveguide technology that makes the floating display feature work so well. There’s also an accompanying video of the entire teardown, for those who enjoy watching a metal box cutter get jammed into plastic.

Overall, these smart glasses can be considered to be somewhat repairable, as you can pry the arms open with a bit of heat. Inside you’ll find the 960 mWh battery and a handful of PCBs, but finding spare parts for anything beyond perhaps the battery will be a challenge. The front part of the glasses contain the antennae and the special lens on the right side that works with the liquid crystal on silicon (LCoS) projector to reflect the image back to your eye.

While LCoS has been used for many years already, including Google Glass, it’s the glass that provides the biggest technological advancement. Instead of the typical diffractive waveguide it uses a geometric reflective waveguide made by Schott, with the technology developed by Lumus for use in augmented reality (AR) applications. This is supposed to offer better optical efficiency, as well as less light leakage into or out of the waveguide.

Although definitely impressive technology, the overall repairability score of these smart glasses is pretty low, and you have to contest with both looking incredibly dorky and some people considering you to be a bit of a glasshole.

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Motors Make The Best Knobs With SimpleFOC

The worst thing about a volume knob is that, having connected it to a computer, it might be wrong: if you’ve manually altered the volume settings somewhere else, the knob’s reading won’t be correct. [I Got Distracted] has a quick tutorial on YouTube showing how to use a BLDC, a hall effect sensor, Pi Pico and the SimpleFOC library to make a knob with active haptic feedback and positioning.

We covered the SimpleFOC library a few years ago, but in case you missed it, it’s, well, a simple library for FOC on all of our favorite microcontrollers, from Arduino to ESP to Pico. FOC stands for field-oriented control, which is a particular way of providing smooth, precise control to BLDCs. (That’s a BrushLess DC motor, if the slightly-odd acronym is new to you.) [I Got Distracted] explains exactly how that works, and shows us just how simple the SimpleFOC project is to use in this video.  Why, they even produce their own motor controllers, for a fully-integrated experience. (You aren’t restricted to that hardware, but it certainly does make things easy.)

The haptic feedback and self-dialing knob make for an easy introductory project, but seeing how quick it hacks together, you can doubtless think of other possibilities. The SimpleFOC controller used in this video is limited to relatively small motors, but if you want to drive hundreds of kilowatts through open source hardware, we’ve covered that, too.  

Arguably, using a motor as a knob isn’t within the design spec, and so could almost qualify for our ongoing Component Abuse Challenge, had [I Got Distracted] thought to enter.

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2025 Component Abuse Challenge: The Sweet Sound Of A Choking Transformer

The Component Abuse Challenge is dragging all sorts of old, half-forgotten hacks out of the woodwork, but this has got to be the most vintage: [KenS] started using a transformer as a variable choke on his speakers 55 years ago.

The hack is pretty bone-dead simple. A choke is an inductor in an audio (or any other) circuit designed to, well, choke off higher-than-desired frequencies. We featured a deep dive a few years back if you’re interested. An inductor is a coil of wire, usually (but not necessarily) wound around a core of iron or ferrite. A transformer? Well, that’s also a coil of wire around a core… plus an extra coil of wire. So when [KenS], back in his salad days, had a tweeter that a was a little too tweety, and no proper choke, he grabbed a transformer instead.

This is where inspiration hit: sure, if you leave the second winding open, the transformer acts like a standard choke. What happens if you short that second winding? Well, you dampen the response of the first winding, and it stops choking, to the point that it acts more like a straight wire. What happens if you don’t short the second winding, but don’t leave it wide open? [KenS] stuck a potentiometer on there, and found it made a handy-dandy variable choke with which to perfectly tune the tone response of his speakers. Changing the resistance changes the rate at which high frequencies are choked off, allowing [KenS] to get the perfect frequency response with which to rock out to Simon & Garfunkel, The Carpenters and The Guess Who. (According to the Billboard Top 100 for 1970, those are who you’d be listening to if you had conventional tastes.)

While we can’t say the transformer is really being tortured in this unusual mode, it’s certainly not how it was designed, so would qualify for the “Junk Box Substitutions” category of the Component Abuse Challenge. If you’ve made similar substitutions you’d like to share, don’t wait another 55 years to write them up– the contest closes November 11th.

Transformer image: Hannes Grobe, CC BY-SA 4.0.

2025 Component Abuse Challenge: Load Cell Anemometer

When you think anemometer, you probably don’t think “load cell” — but (statistically speaking) you probably don’t live in Hurricane Country, which is hard on wind-speed-measuring-whirligigs. When [BLANCHARD Jordan] got tired of replacing professionally-made meteorological eggbeaters, he decided he needed something without moving parts. Whatever he came up with would probably qualify for the Component Abuse Challenge, but the choice of load cells of all things to measure wind speed? Yeah, that’s not what the manufacturer intended them for.

In retrospect, it’s actually a fairly obvious solution: take a plate of known area, and you’re going to get a specific force at a given air speed. The math isn’t hard, it’s just not how we normally see this particular measurement done. Of course, a single plate would have to be pivoted to face the wind for an accurate reading, which means moving parts– something specifically excluded from the design brief. [Jordan] instead uses a pair of load cells, mounted 90 degrees to one another, for his anemometer. One measures the force in a north-south axis, and the other east-west, allowing him to easily calculate both wind speed and direction. In theory, that is. Unfortunately, he vibe coded the math with ChatGPT, and it looks like it doesn’t track direction all that well. The vibe code runs on an ESP32 is responsible for polling data, tossing outliers, and zeroing out the load cells on the regular.

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Colorful parachutes at different levels of expansion

Holy Parachute Out Of Kirigami

If you have a fear of heights and find yourself falling out of an airplane, you probably don’t want to look up to find your parachute full of holes. However, if the designer took inspiration from kirigami in the same way researchers have, you may be in better shape than you would think. This is because properly designed kirigami can function as a simple and effective parachute.

Kirigami, for those unfamiliar, is a cousin of origami where, instead of folding, you cut slits into paper. In this case, the paper effectively folds itself after being dropped, which allows the structure to create drag in ways similar to traditional parachute designs. Importantly, however, the stereotypical designs of parachutes have some more severe drawbacks than they appear. Some major issues include more obvious things, such as having to fold and unpack before and after dropping. What may be less obvious are the large eddies that traditional parachutes create or their ease at being disturbed by the surrounding wind.

The kirigami chutes fix these issues while being easier to manufacture and apply. While these are not likely to be quite as effective for human skydiving, more durable applications may benefit. Quoted applications, including drone delivery or disaster relief, worry more about accuracy and scalability rather than the fragile bones of its passenger.

Clever and simple designs are always fun to try to apply to your own projects, so if you want to have your own hand, make sure to check out the paper itself here. For those more interested in clever drone design to take inspiration from, look no further than this maple seed-inspired drone.

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