Add supercaps to your exercise routine

Many exercise machines generate electricity as you pedal or climb in order to run the on-board electronics. Unfortunately if you stop or even slow down too much the juice will die and your exercise program will reset. Wanting to improve on this gotcha, [Mike] cracked open his exercise bike and added some super capacitors.

On the circuit board he found an ATmega128 was in charge of the user interface. He probed the board a little bit and couldn’t find how it was connected to the power regulators. After some additional snooping he found it has its own SOIC regulator separate from the ones that run the display and peripherals. He takes us through the calculations he made before choosing his parts. What he ended up with is a set of three supercaps in series that add about two minutes of juice before the levels drop and the chip resets. The design of the board helped a lot as the high-load electronics (like the LCD screen) are on a separate power bus than the processor.


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