The title of ‘maker’ is conventionally applied to the young-adult age group. In the case of 84 year-old Ralph Affleck, a lifelong sawmiller, ‘maker’ perhaps undersells the accomplishment of building a fully functioning sawmill that can be operated by a single individual.
Starting in the trade at the age of 16 under his father’s tutelage, fifty years of working in sawmills saw him still loving what he did as retirement loomed. So, with pen, paper, and a simple school ruler he designed the entire shop from scratch. Decades of expertise working with wood allowed him to design the machines to account for warping and abnormalities in the timber resulting in incredibly accurate cuts.
With no other examples to guide his design — aside from perhaps old style steam-powered sawmills, and newer portable ones that he feels are inadequate for the job — much of the shop is built from scratch with scavenged parts. And, that list is impressive: four hydraulic cylinders from a Canberra bomber, levers from an old locomotive, differentials and gearboxes from a MAC and 1912 Republic trucks, a Leyland engine that operated for 13 years without the need for maintenance, and an assortment of old military and air force vehicle parts. This is complimented by his log skidder — also custom — that would look at home in a post-apocalyptic wasteland. Built from two tractors, it combines three gearboxes for 12 forward and 8 reverse gears(what!?), and can hit 42mph in reverse!
Affleck’s sawmill operation is an impressive testament to lifelong grit, skill and fabrication that young makers can aspire to. If you’ve got some lumber lying around and want something that’ll fit in the average backyard, you can always home-brew a band-saw to take care of it.
[via Nelson and ABC Landline]