Day: October 25, 2016

Want To Make A PCB? The Pantum Knows…

October 25, 2016 by 28 Comments

We’ve done a lot of PCBs with the toner transfer method over the years. The idea is simple: print a pattern using toner (which is just ground up black plastic) and then use an iron or other heat and pressure device to transfer the toner to a copper-clad board. It works and it works well. But getting just the right combination of heat, pressure, release paper, and toner is sometimes tricky.

Some people hack their printers to turn off the fuser wire (to make the toner not stick to the paper) or to run a PCB directly through it. If you have a big expensive laser printer, though, you might not want to chop it up just to run PCBs. Have you looked at laser printer prices lately? We aren’t sure if it is cheap units flooding the market, or the overwhelming popularity of color printers, but you can pick up a Pantum P2500 for about $25 or $30–and probably get WiFi printing at that price. [Mlermen] picked one of these up and shows you how to convert it to a PCB printer.

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Death To The 3.5mm Audio Jack, Long Live Wireless

October 25, 2016 by 359 Comments

There’s been a lot of fuss over Apple’s move to ditch the traditional audio jack. As for me, I hope I never have to plug in another headphone cable. This may come off as gleeful dancing on the gravesite of my enemy before the hole has even been dug; it kind of is. The jack has always been a pain point in my devices. Maybe I’ve just been unlucky. Money was tight growing up. I would save up for a nice set of headphones or an mp3 player only to have the jack go out. It was a clear betrayal and ever since I’ve regarded them with suspicion. Is this the best we could do?

I can’t think of a single good reason not to immediately start dumping the headphone jack. Sure it’s one of the few global standards. Sure it’s simple, but I’m willing to take bets that very few people will miss the era of the 3.5mm audio jack once it’s over. It’s a global episode of the sunk cost fallacy.

In the usual way hindsight is 20/20, the 3.5mm audio jack can be looked at as a workaround, a stop over until we didn’t need it.  It appears to be an historic kludge of hack upon hack until something better comes along. When was the last time it was common to hook an Ethernet cable into a laptop? Who would do this when we can get all the bandwidth we want reliably over a wireless connection. Plus, it’s not like most Ethernet cables even meet a spec well enough to meet the speeds they promise. How could anyone reasonably expect the infinitely more subjective and variable headphone and amplifier set to do better?

But rather than just idly trash it, I’d like to make a case against it and paint a possible painless and aurally better future.

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Sometimes Square Is Square: Basic Machinist Skills

October 25, 2016 by 27 Comments

Is it possible to make an entertaining video about turning a cube of aluminum into a slightly cubier cube? As it turns out, yes it is, and you might even learn something along with the sight gags and inside jokes if you watch [This Old Tony] cover the basics of squaring up stock.

Whether you’re working in wood or metal, starting with faces that are flat, smooth and perpendicular is the key to quality results. [Tony] is primarily a machinist, so he works with a nice billet of aluminum and goes through some of the fundamental skills every metalworker needs to know. When you’re working down to the thousandths of an inch it’s easy to foul up, and tricks such as using a ball bearing between the vise jaws and the stock to prevent canting are critical skills. He covers tramming the mill, selecting which faces to cut and in which order, and ways to check your work on the surface plate and make any corrections if and when things go wrong. Look for cameos by fellow machinist [Abom79] and [Stefan Gotteswinter], including one with [Stefan] in a very compromising position. But a ball in a vise and no [AvE] reference? C’mon!

[Tony] makes a potentially tedious subject pretty entertaining by keeping things light, and we appreciate both the humor and attention to detail. He’s turned out some great videos that we’ve covered before, like making your own springs or a shop-built boring head, and his stuff is really worth checking out.

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Building The Brightest Light Sabre In The World

October 25, 2016 by 18 Comments

If you are looking for a Star Wars light sabre, sometimes your choices can be a little disappointing. “Replica” sabres from toy and novelty vendors may superficially look the part, but with their tinny speakers and lacklustre show of LEDs they often have less of the Force about them and more of the Farce.

[Jeremy Lee] offers a solution; he’s built what he claims to be the brightest light sabre in the world. That’s a bold assertion, and one which we think might even throw down a gauntlet to other sabre builders and spark an arms race among Jedi wannabes.

The super-bright sabre uses a 144 LED double-sided strip of Neopixels in a polycarbonate tube, with a DC to DC converter powered by a 1000mAH LiPo battery. Sound effects come from a SparkFun Pro Micro powering a 2W speaker through a small audio amplifier. The handle meanwhile is constructed from PVC pipe fittings.

His first attempt at the sabre had the LEDs at full power, and promptly melted his tube. Thus the final version runs at 40% of its maximum rating, with a “burst” mode for those moments at which combat demands it.

His write-up is a series of posts, with plenty of video at all points. It might seem odd to show you the shortest of them here at only a few seconds long, but since the unique selling point is its brightness we think the best way to show that is at night.

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