Repairs You Can Print: The Zipper Box

Picture it: winter, a few years ago. [Ted Yapo]’s son is sent to the front lines of a snowball war. He rises to the task, pelting kid after kid with ease and taking down the Johnson twins with a two-fisted trebuchet maneuver. As he hunkers down to form the last snowball needed to claim victory, the unthinkable happens: the zipper box on his coat breaks and falls silently into the snow. Unaware, he leaps to his feet to take his final shot and the whole zipper unfurls, exposing him to both the cold and the enemy. They won the war, but at what cost?

[Ted] figured the coat was done for. He thought about replacing the zipper entirely, but that was going to be a lot of work. He cast a forlorn look around his workshop and his gaze fell upon the 3D printer in the corner. I can rebuild it! He thought. I have the technology! He was off to design a new box in OpenSCAD and had sturdy ABS replacement zipper box in no time. He installed it with dab of Duco cement, and the rest is history. That coat saw two more winters and countless snowball wars before [Private Yapo] presumably grew out of the thing.

Zippers are the unsung heroes of clothing. If you don’t know much about zippers, sink your teeth into [Dan Maloney]’s recent ode to the quickest fastener we’ve got.

Global Resistor Shortage, Economics, And Consumer Behavior

The passive component industry — the manufacturers who make the boring but vital resistors, capacitors, and diodes found in every single electronic device — is on the cusp of a shortage. You’ll always be able to buy a 220 Ω, 0805 resistor, but instead of buying two for a penny like you can today, you may only get one in the very near future.

Yageo, one of the largest manufacturers of surface mount (SMD) resistors and multilayer ceramic capacitors, announced in December they were not taking new chip resistor orders. Yageo was cutting production of cheap chip resistors to focus on higher-margin niche-market components for automotive, IoT, and other industrial uses, as reported by Digitimes. Earlier this month, Yaego resumed taking orders for chip resistors, but with 15-20% higher quotes (article behind paywall, try clicking through via this Tweet).

As a result, there are rumors of runs on passive components at the Shenzhen electronics market, and several tweets from members of the electronics community have said the price of some components have doubled. Because every electronic device uses these ‘jellybean’ parts, a decrease in supply or increase in price means some products won’t ship on time, margins will be lower, or prices on the newest electronic gadget will increase.

The question remains: are we on the brink of a resistor shortage, and what are the implications of manufacturers that don’t have the parts they need?

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Strumbot: The Guitar That Strums Itself

[Clare] isn’t the most musically inclined person, but she can strum a guitar. Thanks to a little help from an Arduino, she doesn’t even have to do that.

She built the strumbot, which handles the strumming hand duties of playing the guitar. While [Claire] does believe in her strumbot, she didn’t want to drill holes in her guitar, so hot glue and double-sided foam tape were the order of the day.

The business end of the strumbot is a micro servo. The servo moves two chopsticks and draws the pick across the strings. The tiny servo surprisingly does a great job getting the strings ringing. The only downside is the noise from the plastic gears when it’s really rocking out.

Strumbot’s user interface is a 3D-printed case with three buttons and three LEDs. Each button activates a different strum pattern in the Arduino’s programming. The LEDs indicate the currently active pattern. Everything is powered by a USB power pack, making this a self-contained hack.

[Clare] was able to code up some complex strum patterns, but the strumbot is still a bit limited in that it only holds three patterns. It’s good enough for her rendition of “Call Me Maybe”, which you can see in the video after the break. Sure, this is a simple project, not nearly as complex as some of the robotic guitar mods we’ve seen in the past. Still, it’s just the ticket for a fun evening or weekend project – especially if you’re introducing the Arduino to young coders. Music, hacking, and modding – what more could you ask for?

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What Is This, A Controller For Ants?!

What’s the smallest controller you’ve ever used? [BitBuilt] forum user [Madmorda] picked up a cool little GameCube controller keychain with semi-working buttons at her local GameStop. As makers are wont to do, she figured she could turn it into a working controller and — well — the rest is history.

This miniaturized controller’s original buttons were essentially one piece of plastic and all the buttons would depress at once — same goes for the D-pad. Likewise, the original joystick and C-stick lacked springs and wouldn’t return to a neutral position after fidgeting with them. To get the ball rolling, [Madmorda] picked up a GC+ board — a custom GameCube controller board — just small enough to fit this project, eleven hard tact switches for the various buttons, and two squishy tact switches to replicate the original controller’s L and R button semi-analog, semi-digital functionality.

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