Day: July 20, 2018

Build A Boat With Your Buddies

July 20, 2018 by 20 Comments

It’s probably a dream common to many groups of friends among the Hackaday readership: go away together to a sunny island some time in the summer, take a load of beer and maybe a BBQ, and build something. Some of us get close to it at hacker camps such as Toorcamp or EMF, but few do it as well as [KristianKalm] and his friends. Their time on an island resulted in a boat, and what a boat it is!

To be fair, this is not a craft you’d sail the high seas in, its unique hull design rendered in single-skin plywood might have some stability issues and probably would have difficulty maintaining structural integrity in a high sea. But it’s perfect for their summer time backwater, with its electric outboard, steering wheel, and seat from a Russian saloon car.

The plans are fairly simple, cut from two sheets of ply it has an angular pointed front, sloping sides, and a fairly narrow bottom. Our experience with river boats would have led to a wider flat-bottomed hull, but this one looks stable enough for their purposes. Everything is held together with PVA glue and extra pieces of wood over the joints, something that amazingly keeps the water at bay. It is fairly obviously a rather basic and ever some might say rather ugly boat, but we’d guess there are few readers who wouldn’t want to give it a spin as part of a summer holiday.

If this has caught your fancy, don’t panic, the Northern Hemisphere still has some summer left, and all you need to do is find a plastic barrel!

Thanks [Keith Olson] for the tip!

Learn To Count In Seximal, A Position Above The Rest

July 20, 2018 by 42 Comments

Believe it or not, counting is not special. Quite a few animals have figured it out over the years. Tiny honeybees compare what is less and what is more, and their brains are smaller than a pinky nail. They even understand the concept of zero, which — as anyone who has had to teach a toddler knows — is rather difficult to grasp. No, counting is not special, but how we count is.

I don’t mean to toot our own horn, but humans are remarkable for having created numerous numeral systems, each specialized in their own ways. Ask almost anyone and they will at least have heard of binary. Hackaday readers are deeper into counting systems and most of us have used binary, octal, and hexadecimal, often in conjunction, but those are just the perfectly standard positional systems.

If you want to start getting weird, there’s balanced ternary and negabinary, and we still haven’t even left the positional systems. There’s a whole host of systems out there, each with their own strengths and weaknesses. I happen to think seximal is the best. To see why, we have to explore the different creations that arose throughout the ages. As long as we’ve had sheep, humans have been trying to count them, and the systems that resulted have been quite creative, if inefficient.

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The C.H.I.P Returns, Maybe

July 20, 2018 by 36 Comments

Remember the C.H.I.P? The little ARM-based and Linux-capable single board computer that was launched in 2015 at what was then a seemingly impossibly cheap price of $9, then took ages to arrive before fading away and the company behind it going under? Like a zombie, it has returned from the dead!

So, should we be reaching for the staples of zombie movies, and breaking out the long-playing records? Or should we be cautiously welcoming it back into the fold, a prodigal son to the wider family of boards? Before continuing, it’s best to take a closer look.

The C.H.I.P that has returned is a C.H.I.P Pro, the slightly more powerful upgraded model, and it has done so because unlike its sibling it was released under an open-source licence. Therefore this is a clone of the original, and it comes from an outfit called Source Parts, who have put their board up for sale via Amazon, but with what looks suspiciously like a photo of an original Next Thing Co board. We can’t raise Source Parts’ website as this is being written so we can’t tell you much about its originator and whether this is likely to be a reliable supplier that can provide continuity, so maybe we’d suggest a little caution until more information has emerged. We’re sure that community members will share their experiences.

It’s encouraging to see the C.H.I.P Pro return, but on balance we’d say that its price is not the most attractive given that the same money can buy you powerful boards that come with much better support. The SBC market has moved on since the original was a thing, and to make a splash this one will have to have some special sauce that we’re just not seeing. If they cloned the Pocket C.H.I.P all-in-one computer with keyboard and display, now that would catch our attention!

It all seemed so rosy for the C.H.I.P at launch, but even then its competitors doubted the $9 BoM, and boards such as the Raspberry Pi Zero took its market. The end came in March this year, but perhaps there might be more life in it yet.

Thanks [SlowBro] for the tip.

Sharpies And Glue Sticks Fight The Gummy Metal Machining Blues

July 20, 2018 by 25 Comments

“Gummy” might not be an adjective that springs to mind when describing metals, but anyone who has had the flutes of a drill bit or end mill jammed with aluminum will tell you that certain metals do indeed behave in unhelpful ways. But a new research paper seeks to shed light on the gummy metal phenomenon, and may just have machinists stocking up on office supplies.

It’s a bit counterintuitive that harder metals like steel are often easier to cut than softer metals; especially aluminum but also copper, nickel alloys, and some stainless steel alloys. But it happens, and [Srinivasan Chandrasekar] and his colleagues at Purdue University wanted to find out why, and what can be done about it. So the first job was to get up close and personal with the interface between a cutting tool and metal stock, to observe the dynamics of cutting. In a fascinating bit of video, they saw that softer metals tend to fold in sinuous patterns rather than breaking on defined shear planes.

Source: American Physical Society.

Having previously noted that cutting through Dykem, a common machinist’s marking fluid, changes chip formation in soft metals, the researchers tested everything from Sharpies to adhesive tape and even correction fluid, and found that they all helped to reduce the gumming action to some degree. Under their microscope they can clearly see that chips form differently once the cutting edge hits the treated surface, tending to act more brittle and ejecting rather than folding. They also noted a marked decrease in cutting force for the treated metal, and much-improved surface finish to boot.

Will Sharpies and glue sticks enter the book of old machinist’s tricks like gauge-block wringing? Only time will tell. But for now, this is a pretty fascinating bit of research that you might be able to put to the test in your shop. Let us know what you find in the comments.

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