A Simpler Method To Make Optical Fiber With 3D Printing

There are a lot of remarkable uses for optical fiber, chief among them being telecommunications and imaging. While fiber can be produced for a better price than copper wire equivalents, they’re still not easy or cheap to manufacture.

Silica fibers require spinning tubes on a lathe, which requires the fiber’s core to be precisely centered. A new method by researchers based at the University of Technology, Sydney offers a simpler method using additive manufacturing.

There are still challenges in producing silica fiber, however – unlike commonly drawn polymer materials, silica requires high temperatures, up to 1900 degrees Celsius, to 3D print. Past attempts at glass printing using fused deposition modeling with high-temperature nozzles to pump out molten silica have been slowed by the viscosity of molten glass.

In order to overcome the temperature problem, composite materials consisting of a polymer with a lower melting point and silica nanoparticles are used instead. In addition, the researchers opted to use a direct laser writing printer. The technique involves drawing the molten material and pulling out the optical fiber. After the polymer and impurities are debinded and removed, it’s only an issue of sintering the silica to fuse the forms back together.

The method has been used to fabricate a preform that can be used for multi- or single-node fibers. While the technique isn’t perfected quite yet, it holds promise for reduced fabrication and material costs, as well as eliminating labor risks from the lathe-based work.

[Thanks to Qes for the tip!]

Will The Real UNIX Please Stand Up?

Ken Thompson and Dennis Ritchie at a PDP-11. Peter Hamer [CC BY-SA 2.0]
Ken Thompson and Dennis Ritchie at a PDP-11. Peter Hamer [CC BY-SA 2.0]
Last week the computing world celebrated an important anniversary: the UNIX operating system turned 50 years old. What was originally developed in 1969 as a lighter weight timesharing system for a DEC minicomputer at Bell Labs has exerted a huge influence over every place that we encounter computing, from our personal and embedded devices to the unseen servers in the cloud. But in a story that has seen countless twists and turns over those five decades just what is UNIX these days?

The official answer to that question is simple. UNIX® is any operating system descended from that original Bell Labs software developed by Thompson, Ritchie et al in 1969 and bearing a licence from Bell Labs or its successor organisations in ownership of the UNIX® name. Thus, for example, HP-UX as shipped on Hewlett Packard’s enterprise machinery is one of several commercially available UNIXes, while the Ubuntu Linux distribution on which this is being written is not.

When You Could Write Off In The Mail For UNIX On A Tape

The real answer is considerably less clear, and depends upon how much you view UNIX as an ecosystem and how much instead depends upon heritage or specification compliance, and even the user experience. Names such as GNU, Linux, BSD, and MINIX enter the fray, and you could be forgiven for asking: would the real UNIX please stand up?

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Projector And NES Mini Hide Out Inside The Real Thing

Taking a page out of the Xzibit Engineering Handbook, [Geeksmithing] recently decided that the gutted carcass of an original Nintendo Entertainment System would make a perfect home for…a smaller NES. Well, that and two wireless controllers. Plus a projector. Oh, and batteries so it can be used on the go. Because really, at that point, why not?

The video after the break starts with a cleverly edited version of a legitimate NES commercial from the gaming glory days of the 1980s, and segues into an rundown of all the modern hardware [Geeksmithing] crammed into the case of this legendary console. It helps that the official NES Classic used for the project is so much smaller than its more than thirty year old predecessor, leaving plenty of room inside to get creative. We particularly like the dual wireless controllers which are conveniently hiding inside the original cartridge slot.

Frankly, that alone would have made this project worthwhile in our book, but [Geeksmithing] didn’t stop there. He also added in a pico projector that’s normally covered up by the black facia on the rear of the console, complete with a “kickstand” to tip the system up to the appropriate angle. Continuing with the theme of enabling ad-hoc NES play sessions, he also packed in enough batteries to keep the system running for a respectable amount of time. There’s even put an inductive charging coil in the bottom of the system so he can top off the batteries just by dropping the system on a modified SNES mousepad.

Last time [Geeksmithing] checked in, he was embedding a Raspberry Pi into a Super Mario Thwomp that was made from real concrete. We can’t wait to see what he comes up with next.

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Razer Laptop Gets A Sneaky Fan Mod

Some people love fan noise, using it to help get to sleep or just create some ambience in a room. Others hate it, like [Dimitris], and will take severe measures to eliminate it where possible. When his Razer Blade laptop was incessantly whirring away, it was time to get to work.

The Razer laptop uses a controller that outputs a variable duty cycle signal to control fan speed. Unfortunately, the fans never fully switch off, even when the laptop is cold, leading to frustrating excessive noise. [Dimitris] implemented an ATtiny85 to intercept this signal, giving him full control over the fans. Two modes are implemented, one which keeps the fans off when the duty cycle is at its minimum, and the other that attempts to keep the fans at a minimum speed wherever possible.

While modifying the critical cooling system of a high-performance laptop is a risky business, it’s a decent price to pay for some peace and quiet. We’ve seen quite the opposite to this mod, too – like this Xbox 360 outfitted with additional cooling.