front and back of the Jolly Wrencher SAO

Jolly Wrencher SAO, And How KiCad 6 Made It Easy

October 11, 2022 by Arya Voronova 17 Comments

If you plan to attend Supercon or some other hacker conference, know that you’re going to get a badge with a SAO (Simple Add-On) connector, a 4-pin or 6-pin connector that you can plug an addon board onto. There’s myriads of SAOs to choose from, and if you ever felt like your choice paralysis wasn’t intense enough, now you have the option of getting a Jolly Wrencher SAO board!

This board gives you an SMD prototyping space, with 1.27mm (0.05″ pitch) pads, suitable for many passive components, ICs and even modules like the ESP32 WROOM. Those pads are diagonally interspersed with ground-fill-connected pads – if you want to bodge something on the spot, you don’t need to pull separate GND wires. Given the Supercon badge specifics, the SAO-standard SDA and SCL pins have RX and TX labels as well. For bonus points, the eyes are transparent, with LED footprints behind them – it’s my first time designing a PCB where the LED shines through the FR4, and I hope that the aesthetics work out!

This design is open with gerber files available for download, so if you thought of making a quick PCB order, I’m giving you one more .zip file to add to it. Otherwise, it’s possible that you will find a Wrencher board lying around at Supercon! Now, I’d like to tell you how KiCad 6 made it super easy to design this PCB – after all, there’s never enough SAOs, and it’s quite likely you’ll want to design your own special SAO, too.

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Don’t Miss The Philadelphia Maker Faire This Weekend

October 11, 2022 by Tom Nardi 3 Comments

For readers in the American Northeast that are looking for something to do this weekend, may we humbly suggest a day trip to attend the 2022 Philadelphia Maker Faire on Saturday, October 15th. After taking the last two years off due to COVID-19, the event has moved to the Independence Seaport Museum for its grand return, and is sure to attract plenty of hackers and makers who are eager to show off their pandemic projects.

Of course, the nature of these events is that you never really know what you’re going to see until you actually get there. But just browsing the list of confirmed projects that will have dedicated tables set up, we can tell there’s some very interesting stuff on tap — from fighting robots and hologram printers, to plasma physics and electric hydrofoils. While the deadline to submit projects for official inclusion has long since passed, we can tell you from experience that’s not going to stop folks from showing up with their own gadgets to show off to the captive audience. Especially if they’re of the wearable variety; it’s not really a Maker Faire unless somebody is wearing something that’s blinking.

Naturally the Faire itself is obviously the main event, but don’t forget that the Independence Seaport Museum itself is worth checking out while you’re there. You can tour the 130-year-old USS Olympia, as well as the USS Becuna, one of the last surviving WWII Balao-class submarines.

While the community might never truly recover from the loss of the flagship Maker Faires in New York and California, we do take some comfort in knowing that smaller regional shows like this one have been growing over the last few several years. They’re not only a great way to connect with like-minded folks in your area, but can help you connect with maker-friendly vendors and organizations which you might otherwise be unaware of.

A streamlined black boiler with a headlight at the tip dwarfs the 5th wheel trailer and secondary trailer it is attached to.

Bringing A Steam Train Back From Extinction

October 11, 2022 by Navarre Bartz 74 Comments

There’s no denying that while railroads have switched to diesel and electric as their primary power sources, there’s a certain allure to the age of steam. With that in mind, a group of Pennsylvania train fans are bringing the alleged fastest steam train back from extinction.

It takes real dedication to build a 428-ton device from scratch, but these rail aficionados seem to have it in spades. Armed only with the original blueprints and a lot of passion, this team has already finished construction of the boiler and nose of the Class T1 replica which is no small feat. This puts the train at approximately 40% complete.

Some changes are planned for the locomotive including a change to fuel oil from coal and replacing the poppet valves prone to failure with camshaft-driven rotary valves. While not original hardware, these changes should make the train more reliable, and bring the world record for the fastest steam locomotive within reach. If the T1 replica can reach the 140 MPH storied of the originals, it will smash the current record of 126 MPH held by a British train, the A4 Mallard, which would be exciting indeed.

Speaking of Pennsylvania and steam, a trip to Scranton is a must for anyone interested in the age of rail.