3D Printed Turbofan Features Reverse Thrust

October 24, 2015 by Adam Fabio 23 Comments

[Harcoreta] has created a 3D printed model of the GE GEnx-1B Turbofan. This is the engine that powers Boeing’s 787 dreamliner. What sets this model apart is that it has a complete working reverse thrust system. A real jet engine would be asking a bit much of 3D printed ABS plastic. This model is more of an Electric Ducted Fan (EDF). An NTM 1400kv 35mm brushless motor hides in the core, cooled by a small impeller.

What sets this apart from other jet models is the working reverse thrust system. [Harcoreta] painstakingly modeled the cascade reverse thrust setup on the 787/GEnx-1B combo. He then engineered a way to make it actually work using radio controlled plane components. Two servos drive threaded rods. The rods move the rear engine cowling, exposing the reverse thrust ducts. The servos also drive a complex series of linkages. These linkages actuate cascade vanes which close off the fan exhaust. The air driven by the fan has nowhere to go but out the reverse thrust ducts. [Harcoreta’s] videos do a much better job of explaining how all the parts work together.

The model was printed on an Reprap Prusa I3 at 0.1mm layer height. [Harcoreta] smoothed his prints using acrylic thinner, similar to the acetone vapor method. Unfortunately, [Harcoreta] has only released a few of the design files on rcgroups, but we’re hoping he will drop the whole model. We can’t wait to see a model dreamliner landing just like the big boys!

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Hacklet 81 – Tracked Projects

October 23, 2015 by Adam Fabio 7 Comments

Sometimes wheels just don’t cut it. When the going gets tough, the tough make tracks. Continuous track drive systems – aka tank treads, or tracks, have been around for centuries. The first known use in relatively modern history is a system designed in 1770’s by [Richard Lovell Edgeworth]. Since then there has been a slew of engineers, hackers, and makers who have contributed to this versatile drive system. Today, tread systems find their way into plenty of robotics and transportation projects. This week’s Hacklet is all about some of the best track drive projects on Hackaday.io!

We start with [jupdyke] and Modular Continuous Track System. [Jupdyke] has made a project out of making the tracks themselves. These tracks are strong – shore 70A urethane rubber is no joke! Quite a bit of research and experimentation has gone into this project. [Jupdyke] started with 3D printed parts, before moving on to molded 2 part rubber. The rubber is cast in custom machined aluminum molds. The molds are even heated to ensure a quality casting. Rubber alone doesn’t make a track though. The backbone of these tracks are machined steel pins. The pins go through the treads and connect through roller chain components. We’re betting a set of these tracks could easily carry a person!

Next up is [williamg42] with Expandable Ruggedized Robotic Platform. [Williamg42] describes this vehicle as “able to operate in harsh environments”. We would shorten that to “It’s a beast”. Some incredible machine work has gone into this robot, especially on the suspension and idler wheels. Everything is made of metal – the frame is 8020 aluminum extrusion covered in plates. The suspension is aluminum and steel. Motors are mini-CIM motors. This robot isn’t lacking on brains, as a BeagleBone black controls it through a custom cape board. Next time we go out on a desert trek, we want this ‘bot at our side!

From the mind of [TinHead] comes TTBN Alpha, a TelePresence robot. TTBN alpha is based on a Raspberry Pi. Rather than start with Raspbian, [TinHead] built his own lightweight Linux distribution with buildroot. Control is through a web interface. The operator’s view of the world is through the electronic eye of a Logitech C110 webcam. [TinHead] printed his own tracks, using straightened paperclips as pins. Two servos modified for continuous rotation serve as the main drive motors.

Finally we have [Hendra Kusumah] with Surveillance Robot Camera (SUROCAM). SUROCAM was [Hendra’s] project for both the 2014 and 2015 Hackaday Prize. The chassis is based upon the common RP5 robot kit. This robot’s DC motors are driven by the classic L298n driver chip. Unlike TTBN Alpha above, SUROCAM uses a full Raspbian install, so this Pi is ready for anything. The code is written in Python, and pagekite and ngrok to help make connections to the outside world.

If you want to see more tank treaded rovers, check out our new tracked projects list. Did I miss your project? Don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet; As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Hacklet 80 – Gigahertz Projects

October 16, 2015 by Adam Fabio 7 Comments

Somewhere between the HF projects many of us have worked on, and the visible light spectrum lies the UHF, EHF, SHF, and THF. That’s Ultra, Extremely, Super, and Tremendously High Frequency for those who aren’t in the know. All of them involve frequencies in the gigahertz and terahertz range. While modern computers have made gigahertz a household term, actually working with signals in the gigahertz frequency range is still a daunting prospect. There have always been an elite group of hackers, makers, and engineers who tinker with projects using GHz frequencies. This week’s Hacklet is about some of the best GHz projects on Hackaday.io!

We start with [Luke Weston] and Simple, low-cost FMCW radar. For years people like Hackaday’s own [Gregory L. Charvat] have been building simplified radar systems and documenting them for the rest of us. [Luke’s] goal is to make radar systems like this even more accessible for the average hacker. He’s put all the specialized parts on one board. Rather than large Mini Circuits modules, [Luke] went with Hittite microwave parts in chip scale packages. Modulation comes from a Microchip MCP4921 mixed signal DAC. The system works, and has demonstrated transmission and reception 5 GHz to 6 GHz bands. [Luke] has even demonstrated detection of objects at close range using a scope.

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You Can Learn A Lot About Social Engineering From A Repo Man

October 13, 2015 by Adam Fabio 121 Comments

The most vulnerable part of any secure information system is the human at the controls. Secure passwords, strong encryption, and stringent protocols are all worthless if that human can be coerced to give away the keys to the kingdom. The techniques of attacking a system through the human are collectively known as social engineering. While most of us don’t use social engineering in our day-to-day jobs, anyone can fall victim to it, so it’s always good to see this stuff in action. Some of the best examples of social engineering come from unlikely places. One of those is [Matthew Pitman].

[Matt] is one of those people we all hope we never to meet in real life. He’s a repo man. For those not familiar with the term, [Matt] is the guy who comes to pick up your car, boat or other asset when you fall behind on your loan payments. Generally, these repossession agents are contractors, working for the bank or loan agency who holds the loan on the collateral. As you might expect, no one is happy to see them coming.

[Matt] uses plenty of high-tech gadgetry in his line of work, everything from GPS tracking devices to drones. He calls his tow truck the Repo Ninja, and the interior is decked out with an internet connection, laptop, and tons of cameras. Even so, his greatest asset is social engineering. His 26 years of experience have taught him how to work people to get what he needs: their cars.

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Jewelry Meets Carpentry With Bentwood Rings

October 12, 2015 by Adam Fabio 22 Comments

[Dorkyducks] is a bit of a jeweler, a bit of a carpenter, and a bit of a hacker. They’ve taken some time to document their technique for making bentwood rings. Bentwood is technique of wetting or steaming wood, then bending or forming it into new shapes. While the technique is centuries old, this version gets a bit of help from a modern heat source: The microwave oven. [Dorkyducks] starts with strips of veneer, either 1/36″ or 1/42″ thick. The veneer is cut into strips 1/2″ wide by about 12″ long, wrapped in a wet paper towel, and microwaved. The microwave heats the water in the towel, steaming it into the wood. This softens the wood fibers, making the entire strip flexible. The softened wood is then wrapped around a wooden preform dowel and allowed to dry for a day or two.

Once dry, the wood will hold the circular shape of the dowel. [Dorkyducks] then uses masking tape to tack the wood down to a new dowel which is the proper ring size for the wearer. Then it’s a superglue and wrapping game. The glue holds the laminated veneer together, and gives the ring it’s strength. From there it’s sanding, sanding, sanding. At this point, the ring can be shaped, and inlays added. [Dorkyducks] shows how to carve a ring and insert a gemstone in this gallery. The final finish is beeswax and walnut oil, though we’d probably go for something a bit longer lasting – like polyurethane.

Hacklet 79 – USB Projects

October 9, 2015 by Adam Fabio 7 Comments

Universal Serial Bus was created to simplify interconnecting computers and peripherals. First released in 1996, hackers and makers were slow to accept this strange new protocol. Parallel and serial ports were simpler, worked great, and had decades of hacking with thousands of projects behind them. As the new standard caught on in the mainstream, RS-232 and parallel ports started disappearing. “Legacy free” PC’s became the norm. Hackers, Makers, and Engineers had no choice but to jump on the bandwagon, which they did with great gusto. Today everything has a USB port. From 8 bit microcontrollers to cell phones to children’s toys. This week’s Hacklet is about some of the best USB projects on Hackaday.io!

We start with [Michael Mogenson] and Two Component USB Temperature Data Logger, which may be the simplest USB device ever made. [Michael] isn’t kidding. This data logger consists of just a Microchip PIC16F1455 microcontroller and a USB connector. Microchip’s datasheet calls for a capacitor to smooth out power, but [Michael] made it work without the extra part. He used M-Stack by Signal 11 to implement the USB stack. Once connected to a PC, the PIC enumerates as a serial port device. It then sends its die temperature of the PIC once per second. It could do more, but that would probably require adding a few more components!

Next up is [davedarko] with USB cable tester. Dave recently spent some time installing USB RFID readers. These devices were only a few meters away from the computer controlling them. Even so, the power and USB data cables had to run through pipes and in some cases under water. It wasn’t fun troubleshooting a device to find that it was a shorted USB cable causing the problem. [Dave’s] solution is a tiny coin cell powered board that tests each of the 4 wires in a standard USB 2.0 cable. The board runs on an ATtiny45 microcontroller. [Dave’s] current iteration has footprints for mini and micro USB connectors, along with the standard USB-A.

[MobileWill] has a USB Tester of his own. This USB tester checks current consumption and rail voltage. It does this by connecting in-line with the device under test. It’s perfect for troubleshooting why your PC’s USB port goes into over-current protection every time you plug in your device. The tester is modular – you can use the base board with your own multimeter, or grab [Will’s] tester backpack and see the results right on the built-in OLED display. USB Tester is [Will’s] entry in the 2015 Hackaday Prize.

Finally, we have [ajlitt] with Tiny Bit Dingus (TBD). TBD is a USB interface to 6 wires. Think of it as a tiny version of the bus pirate. This lilliputian board holds a Freescale KL27Z ARM processor, which has more than enough power to handle things like I2C, SPI, PWM, or just about any other way to send data or wiggle wires. [Ajlitt] started this project as an excuse to learn KiCAD and gain some experience with surface mount solder stencils. The result is an absolutely tiny board that is all but lost in a USB socket. Programming is handled with the mbed library, though you can always use Freescale’s native tools. Flashing code on the TBD is easy with kut, a chrome browser plugin.

If you want to see more USB projects, check out our new USB projects list. Did I miss your project? Don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Arcades: Don’t Call It A Comeback

October 6, 2015 by Adam Fabio 14 Comments

Video arcades may be a thing of the past, but they’re still alive, well and were ready to play at this year’s World Maker Faire. The offerings weren’t old favorites, all were brand new games many being shown for the first time like the long-awaited VEC9. The Hall of Science building was filled with cabinets and no quarters were necessary, all were free-play.

Death By Audio Arcade was there in force with games like Particle Mace and Powerboat Italia ’88. Our personal favorite was Nothing Good Can Come of This. [Michael P. Consoli] devised a simple game: Two players in an empty room. A bullet drops from a hole in the ceiling, followed by a gun shortly thereafter. What happens next is up to the players. The simple graphics and gameplay give this title its charm. [Michael] was showing off a new stand-up cabinet for the game this year. He built the entire thing himself, working until the wee hours before load-in at Maker Faire.

[Batsly Adams], [Todd Bailey], and [Mike Dooley] teamed up to create what may be the first new vector arcade in decades. VEC9 has been teased for over 2 years. They’ve finally wrapped this game up and showed it off at the faire. VEC9 started with an old
Asteroids vector monitor found by [Batsly].

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