Texas Instruments Changes The NE5532 And Others Into Incompatible Versions

June 3, 2026 by Maya Posch 48 Comments

First introduced in 1979 by Signetics, the NE5532 was a pretty spiffy dual op-amp for the time with low noise and low distortion. Over the years it has become a standard part that showed up in countless audio products, and has become a so-called jellybean generic component with Texas Instruments (TI) being one of countless manufacturers.

It being such a standard, multi-sourced part makes it thus even more puzzling that TI has now decided to completely overhaul this IC in a way that makes it incompatible with even the original Signetics NE5532. These changes are covered in detail by [Dave] of EEVblog as his mind is pretty much blown at such an incomprehensible change.

The changes entail an entirely different manufacturing process and a big change in specifications, while making no change to the part number. In revision K of the TI datasheet these changes are first seen, with some specifications changed for the better, like a higher unity gain bandwidth by 2 MHz, but a much slower slew rate.

Although the 5532 op-amps are multi-sourced, there are good reasons to just stick with manufacturers like TI, as that means receiving a product change notification (PCN) when anything changes. In the PCN related to this op-amp a change to process node is noted, along with other changes, but no reasoning.

Among the other big changes are a reduction in the supply voltage from 22 V to 18 V, and a halving of the ESD protection from 2 kV to 1 kV. Although it might be slightly more efficient on the new process node this way, it clearly comes with a lot of trade-offs that make it an overall worse op-amp, while also being incompatible with the same op-amp from other manufacturers.

In the video [Dave] goes through the datasheets of this jellybean part of other manufacturers, showing that they still have the original 1980s specifications. Only one exception here was the NE5532DR from Shenzhen HuaXuanYang Electronics, whose supply rail voltage is also 18 V for some reason, along with a similar internal transistor configuration that reduces the ESD resistance.

In addition to the NE5532 op-amp, it seems that TI also took an axe to the OPA134 op-amp, by removing its offset trim feature and listing the pins as ‘NC’, with a warning to not connect these pins and also worsening other specifications. This makes these similar jellybean parts incompatible, with no change to the part number. Worse is that it continues with the LMH6518, whose changes [Dave] argues might even kill oscilloscopes as they are commonly found in those.

Meanwhile the LM317M also got an overhaul, but here TI opted to give it a new part name, calling it the LM317MQ with at first glance no major degradations in the specifications, but instead some actual improvements. This makes it even more puzzling why TI didn’t give the other ICs a new part number to differentiate them from the jellybean part.

Until there’s some clarification from the side of TI, it might be a good idea to source these parts from a manufacturer that is not TI, especially when replacing these ICs in older devices.

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But Just What Is This ‘Artificial Intelligence’?

June 3, 2026 by Maya Posch 58 Comments

In the world of buzzwords, the acronym ‘AI’ has absolutely been the buzziest of buzzing buzzwords for at least a few years now. Where previously terms like ‘smart’ and ‘intelligent’ sufficed to promote a product, we are now being told that we are living in an age where this supposedly newfangled ‘artificial intelligence’ is doing literally everything faster and better while also curing cancer on the side. Yet, as a wise man once said: “You keep using that word. I do not think it means what you think it means.”

The obvious implication of using a term like ‘artificial intelligence’ in this manner is that it brings to mind a modern version of early last century’s ‘electronic brain’ vernacular alongside the rise of digital computers. Yet rather than electrons in vacuum tubes and semiconductors propelling us into a brave new world of super-intelligence, we now just use said devices to doom scroll and to engage in passive-aggressive online communications like the typical primate groups in a virtual jungle defending their turf.

Similarly, the term AI is massively oversold today, least of all in the inherent presupposition that we somehow have finally cracked the mystery of the brain and have created an intelligence that can go toe-to-toe with humans and even our corvid dinosaur friends. Perhaps the worst part is that there is a veritable mountain of fascinating algorithms and other constructs that help us automate many tasks today, making it somewhat rude to just give up and call everything ‘AI’ like we learned nothing from the 1980s AI craze.

So what is exactly being smoothed over by the glossy marketing of ‘everything is AI’?

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Turning An Old 3D Printer Into A Vinyl Cutter For Cheap

June 2, 2026 by Maya Posch 9 Comments

Replacing a 3D printer’s extruder with a cutting blade seems like an easy way to do things like vinyl cutting, but you cannot just put on any blade and expect good results. The right type of blade is called a drag knife and it’s designed so that it follows the direction in which you’re cutting. You can get these in dedicated vinyl cutting machines, as well as in the form of attachments for the likes of CNC machines. How to use them with an old Anycubic Mega S FDM printer is demonstrated by [Cocoanix 3D Printing] in a recent video.

For a bit more background information you can peruse for example this write-up by [Kronos Robotics], who goes through the steps of selecting the right blade, cutting mat and such for use with a CNC machine.

For the 3D printer in the video a Roland vinyl cutter style holder and blades were bought off AliExpress, for which then a custom 3D printed mount was designed, though you can often get a ready-made one off your usual 3D model sources. Following this you get into the hardest part, being the software and making sure you don’t cut too deep into the vinyl through its backing paper.

Fortunately most of the hard work here is done already by the Polycut project, which is precisely designed to help you turn a 3D printer or similar into a vinyl cutter or plotter. This takes in an SVG file and generates the appropriate g-code, after which you better have gotten your Z-offset calibration right if you want that perfect result. With all that in place it’s then actually quite easy to cut your very own vinyl without shelling out big bucks for a dedicated machine.

Of course, it’ll likely never be as fast as those machines, requires more calibration and have a more limited cutting space, but as it’s not a permanent modification and probably less crazy than putting a laser engraver module on a commercial FDM printer like the Bambu Lab H2D.

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From Scrappy Pallet Wood To Fancy Tea Tray

June 2, 2026 by Maya Posch 16 Comments

Pallets are a wonderful way to package goods and move them around, but especially the wooden ones have a very finite lifespan. This means that many of them are discarded every day, even though there is still good wood on them. Even if it’s not the highest quality wood, you can still use it for some nice wooden items, like the tea tray that [GR Woodworking] recently put together.

The reclaimed wood is the typical fast-growing, soft type, with the suspicion of it being paulownia here. Of course, wooden pallets use a wide variety of wood varieties, so not all reclaimed wood is equally suitable for applications like this, and identifying the type can be a challenge in itself.

In the video it’s shown how the wood is planed to make it smooth and straight, before the joints are created and it is married to the poplar or aspen base plate. Of note is that absolutely no power tools or bulky things like router tables are used here, just basic hand tools that should make this kind of woodworking accessible to people even without that kitted-out woodworking shop.

After assembly it’s finished with Vararhana oil-based stain to give it a darker look and really bring out the grain. Naturally, since it’s a tea tray it has to be commissioned with a proper tea ceremony, which it passes with flying colors.

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Restoring Apple’s Terrible But Awesome IBook Laptop

June 1, 2026 by Maya Posch 17 Comments

Before the Apple MacBook there was the Apple iBook, fruity 1999 colors included. These PowerPC-based laptops targeted low-cost PC-compatible laptops much like the iMac did, albeit it the latter with more success. That said, these laptops are said to be a nightmare to repair, so when [This Does Not Compute] got his hands on a shiny first generation, 300 MHz PowerPC powered, tangerine-colored one, he somewhat dreaded trying to fix it.

Aside from some relatively minor cosmetic issues such as typical cracks in the plastic and a missing optical drive door it seemed in good condition. The first issue came on boot, when MacOS 9.0 would throw up an error message about an issue with cache memory. After booting into the OS this cache memory did indeed show up as missing. Next issue was the optical drive doing absolutely nothing and restarting leading to the system locking up and not starting until plugging in the power adapter.

Fortunately the optical drive started working after addressing a software issue, but the power and cache issues were concerning. Cue a long troubleshooting and repair session that involved purchasing a ‘parts unit’ from Japan to merge both into a single iBook with hopefully a working system at the end.

Along the way the reason why people dislike maintaining these systems, as to do something like getting to the hard drive requires removing the entire display. The cause for the first iBook’s problems also seemed to be due to a liquid spill of some type, as on boot there was no chime either, indicating a wider board-level issue. Unfortunately this was left further undiagnosed and the Japanese mainboard used instead. It’d be interesting to see the deeper cause, but most likely the mainboard will be used for components.

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On The Wisdom Of Replacing A NiMH Module In A Prius Battery Pack

June 1, 2026 by Maya Posch 81 Comments

Old versus new Prius NiMH module. (Credit: HubNut, YouTube)

It’s possible to get a pretty good deal on used Toyota Prius cars, but as with all hybrid cars that also means a used battery pack and resulting issues. In the case of the Gen 2 Prius that [HubNut] recently acquired it was clear that its battery was effectively toast, with the engine running constantly and the car often giving up due to detected issues with the pack. After getting to an EV-focused garage for repairs, a spare NiMH module was used to replace a problematic module to bring it back to good health, while raising the question of how sensible such a repair is.

Certainly, compared to the average BEV where a much larger battery is generally integrated well into the frame, a Prius makes things very easy, with the compact battery readily accessible and removable from the trunk. It is also a very modular battery, with some elbow grease and bolt-twisting enough to disassemble it.

Even with that it still a high-voltage battery with all the associated risks, and as raised in the comments there’s a big question about putting a new(er) cell into a pack with more worn-out NiMH cells as generally the cells wear out fairly evenly. While this fix can give the pack some more life, the new cell won’t match the internal resistance and other parameters of the pack, leading to issues like voltage drift. Then there’s the issue that if one cell failed, others probably aren’t far behind, so this hack would soon become a regular ritual.

Much like swapping one bad 18650 Li-ion cell in a bigger battery, it’s probably a more sustainable solution to simply replace the entire battery at once, or at least replace all modules or cells to properly refurbish it. For [HubNut] this fix suffices because he suspects that this pack was already assembled from random modules, it’s an important consideration to make if you don’t enjoy ending up stranded during a trip.

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Revisiting Making Your Own Internet Router In 2026

June 1, 2026 by Maya Posch 61 Comments

After my recent misadventures setting up an OpenWrt installation on a scruffy e-waste-level x86 PC, quite a few people chimed in with feedback, criticism and friendly hostility regarding things like a presumed ‘x86 bias’. There were also some system-related things that simply didn’t seem to want to work, such as booting from an SD card with a USB adapter, which cut short a lot of the actual OpenWrt testing that I had intended. This made it mostly an enlightening look at what issues you can run into when ‘quickly’ throwing an OpenWrt router together with some junk parts these days.

In this second article I’ll try to address as many of these points as possible, as well as attempt to show off an actual working OpenWrt installation in action. In addition, since just using random junk x86 PC parts was the way to go back in the late 90s/early 2000s doesn’t mean that this is still the way in 2026, so I’ll be taking a look at alternatives that exist today. This includes everything from mini PCs, to ancient business PCs being sold for peanuts, as well as more dedicated (ARM-based) hardware solutions.

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