Author: Al Williams

3966 Articles

Non-planar Ironing Makes Smooth Prints

September 15, 2024 by 14 Comments

If you want to smooth out the top surface of your FDM 3D prints, you can try ironing. Many slicers allow you to set this option, which drags the hot printhead through the top surface with a tiny bit of plastic to smooth out the extrusion lines. However, a recent paper explains how non-planar ironing can provide a better result.

Usually, non-planar printing requires rotating the print bed in addition to the normal linear motion. However, you can also manipulate the layer height in real time to create bulges in the 3D print. This is the approach taken by Curvislicer, which shares authors with this paper. Another approach is to build a part conventionally but add non-planar printing to the last few layers.

The non-planar ironing is a variation of the latter technique. After slicing, the top layer of g-code passes through a Python script. The results on a test object look very impressive. We’d be interested to see how some more complex shapes look, though.

Of course, it looks like all you need is an ordinary printer, a modified copy of Slic3r, and the script, so if you try it yourself, let us know what you think. It would be great to smooth prints without extra chemicals and post-processing. While you can get good results, it is a lot of work.

A 1930s Ham Station

September 14, 2024 by 11 Comments

[Mikrowave1] wanted to build an authentic 1930s-style ham radio station that was portable. He’s already done a regenerative receiver, but now he’s starting on a tube transmitter that runs on batteries. He’s settled on a popular design for the time, a Jones push-pull transmitter. Despite the tubes, it will only put out a few watts, which is probably good for the batteries which, at the time, wouldn’t have been like modern batteries. You can see the kickoff video below.

According to the video, these kinds of radios were popular with expeditions to exotic parts of the world. He takes a nostalgic look back at some of the radios and antennas used in some of those expeditions.

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Player Ukulele Pulls Your Strings

September 13, 2024 by 6 Comments

Automated musical instruments aren’t a new idea. From water chimes to player pianos, they’ve been around for a while. But we can’t remember the last time we saw a player ukulele. [Zeroshot] shows us one, though, and it uses an Arduino. You can see and hear it in the video below.

Honestly, with all the stepper motors, linear rails, and belts, we thought it looked like a 3D printer, at least up at the business end. [Zeroshot] thought it would be easier to build a robot than to actually learn to play the instrument. We aren’t sure we agree.

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The Science Of Coating Steel

September 9, 2024 by 6 Comments

[Breaking Taps] has a look at “parkerization” — a process to coat steel to prevent rust. While you commonly see this finish in firearms, it is usable anywhere you need some protection for steel parts. The process is relatively easy. It does require heat and a special manganese solution made for the purpose. You scuff up the surface of the steel and degrease and wash it.

Once the part is ready, you insert the part in hot solution which is manganese and phosphoric acid. Rinse and displace the water and you are ready to oil the part.

But what we really liked was the electron micrographs of the steel before and after the process. The phosphates formed in the solution cover the iron and hold oil to prevent oxidization. However, the first attempt wasn’t uniform so it wouldn’t work as well. [Breaking Taps] thinks it was a failure to rough up the piece sufficiently before starting. He also raised the temperature of the bath and got a better, but not perfect, result.

We miss having an electron microscope at work and we really want one at home! The last fun coating project we remember used copper in a strange and wonderful way.

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Orion Ceases Operations, Future Of Meade Unclear

September 9, 2024 by 32 Comments

There was a time when building a telescope was a rite of passage for budding astronomers, much as building a radio was the coming age for electronics folks. These days, many things are cheaper to buy than build, even though we do enjoy building anything we can. Orion was a big name in telescopes for many years. Their parent company also owned Meade and Coronado, both well-known optical brands. A recent video from [Reflactor] brought it to our attention that Orion abruptly ceased operations on July 9th.

We always hate to hear when well-known brands that serve a big part of our community vanish. According to [Reflactor], people who have telescopes with the company for repair are likely to never see them again. [Dylan O’Donnell] also had a video about it (see below), and, as he notes, at that time, the website was still operating, but it’s gone now. To add further fuel to the fire Sky & Telescope ran an article on July 12th saying that Meade was also on the chopping block, although at the time of this writing, their site is still online.

You have to wonder what problems you might have selling telescopes today. Many people live where there is light pollution. We’d like to think there are still people who want to ponder the universe from their backyard, though.

There are still people selling telescopes, so presumably, one of them — maybe Celestron — will take up the slack. Or maybe we’ll see a resurgence in telescope homebrewing.

After all, if you have a 3D printer, you could make a 114/900 mm telescope on a tight budget. Or, try IKEA.

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Mainframe Chip Has 360MB Of On-Chip Cache

September 8, 2024 by 29 Comments

It is hard to imagine what a mainframe or supercomputer can do when we all have what amounts to supercomputers on our desks. But if you look at something like IBM’s mainframe Telum chip, you’ll get some ideas. The Telum II has “only” eight cores, but they run at 5.5 GHz. Unimpressed? It also has 360 MB of on-chip cache and I/O and AI accelerators. A mainframe might use 32 of these chips, by the way.

[Clamchowder] explains in the post how the cache has a unique architecture. There are actually ten 36 MB L2 caches on the chip. There are eight caches, one for each core, plus one for the I/O accelerator, and another one that is uncommitted.

A typical CPU will have a shared L3 cache, but with so much L2 cache, IBM went a different direction. As [Clamchowder] explains, the chip reuses the L2 capacity to form a virtual L3 cache. Each cache has a saturation metric and when one cache gets full, some of its data goes to a less saturated cache block.

Remember the uncommitted cache block? It always has the lowest saturation metric so, typically, unless the same data happens to be in another cache, it gets moved to the spare block.

There’s more to it than that — read the original post for more details. You’ll even read speculation about how IBM managed a virtual L4 cache, across CPUs.

Cache has been a security bane lately on desktop CPUs. But done right, it is good for performance.

Self Driving Cars Learn From Our Eyes

September 8, 2024 by 14 Comments

[Michelle Hampson] reports in IEEE Spectrum that Chinese researchers may improve self-driving cars by mimicking how the human eye works. In some autonomous cars, two cameras use polarizing filters to help understand details about what the car sees. However, these filters can penalize the car’s vision in low light conditions.

Humans, however, have excellent vision in low-lighting conditions. The Retinex theory (based on the Land Effect discovered by [Edwin Land]) attributes this to the fact that our eyes sense both the reflectance and the illumination of light. The new approach processes polarized light from the car’s cameras in the same way.

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