Build A Super Cheap RC Trainer Plane With Foam

September 5, 2024 by 11 Comments

Once upon a time, RC planes were expensive models that took months to build and big money to equip with electronics. Since the 20th century though, powerful batteries have become cheap, as have servos and radio controllers. Combine them with a bit of old packing material and you can get a little RC trainer up and running for peanuts, as [Samm Sheperd] demonstrates.

[Samm] started referring to this as the “$5 trainer,” though he admits that it will cost more than that if you don’t have some bits and pieces laying around. He demonstrates how to cut cheap foamboard with a hot guitar string, and how to form it into a viable wing. That’s the most crucial part, with the fuselage and tail surfaces relatively simple by comparison. With that complete, it’s as simple as bolting on a motor, some servos, and control horns, and you’re up and running. You can even whip up a landing gear if you’re so inclined! Then, figure out your center of gravity, get it right, and then you’re pretty much ready to fly.

It’s a great primer on how to build a basic RC model, and if you do it right, it should have pretty forgiving handling, too. Plus, it’s so cheap that it should be easy to repair if you crash. Happy modelling! Video after the break.

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Getting Root On Cheap WiFi Repeaters, The Long Way Around

September 5, 2024 by 12 Comments

What can you do with a cheap Linux machine with limited flash and only a single free GPIO line? Probably not much, but sometimes, just getting root to prove you can is the main goal of a project. If that happens to lead somewhere useful, well, that’s just icing on the cake.

Like many interesting stories, this one starts on AliExpress, where [Easton] spied some low-cost WiFi repeaters, the ones that plug directly into the wall and extend your wireless network another few meters or so. Unable to resist the siren song, a few of these dongles showed up in the mailbox, ripe for the hacking. Spoiler alert: although the attempt on the first device had some success by getting a console session through the UART port and resetting the root password, [Easton] ended up bricking the repeater while trying to install an OpenWRT image.

The second attempt, this time on a different but similar device, proved more fruitful. The rudimentary web UI provided no easy path in, although it did a pretty good job enumerating the hardware [Easton] was working with. With the UART route only likely to provide temptation to brick this one too, [Easton] turned to a security advisory about a vulnerability that allows remote code execution through a specially crafted SSID. That means getting root on these dongles is as simple as a curl command — no hardware hacks needed!

As for what to do with a bunch of little plug-in Linux boxes with WiFi, we’ll leave that up to your imagination. We like [Easton]’s idea of running something like Pi-Hole on them; maybe Home Assistant would be possible, but these are pretty resource-constrained machines. Still, the lessons learned here are valuable, and at this price point, let the games begin.

A Cheap DIY PLC Based On The Atmega328P

August 22, 2024 by 41 Comments

If you’re running a big factory, you’ve probably got a massively expensive contract with a major programmable logic controller (PLC) manufacturer. One shudders to think about the cost of the service subscription on that one. If you’re working on a smaller scale, though, you might consider a DIY PLC like this one from [Mr Innovative.]

PLCs are rarely cutting-edge; instead, they’re about reliability and compliance with common industry standards. To that end, this design features the ATmega328P. Few other microcontrollers are as well understood or trusted as that one. The device is compatible with RS232 and RS485 and will run off 24 VDC, both of which you would find in a typical industrial environment. It offers 24 V digital inputs and outputs, as well as analog inputs and outputs from 0 to 10 V. [Mr Innovative] demonstrates it by hooking up a DWIN human-machine interface (HMI) for, well… human interaction, and a variable frequency drive to run a motor.

If you want to run a basic industrial-lite system but can’t afford the real industrial price tag, you might enjoy tinkering around at this level first. It could be a great way to get a simple project up and running without breaking the bank. Video after the break.

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Cheap DIY Button Pad Uses Neat Punchcard Trick

August 13, 2024 by 16 Comments

A StreamDeck is effectively a really cool box full of colorful buttons that activate various things on your PC. They’re fun and cool but they’re also something you can build yourself if you’re so inclined. [Jason] did just that for his sim racing setup, and he included some nifty old-school tech as well.

An ESP32 is at the core of the build, listening to button presses and communicating with the PC. However, the build doesn’t actually use regular buttons. Instead, it uses infrared sensors wired up in a matrix. This was an intentional choice, because [Jason] wanted the device to be reconfigurable with different paper card overlays. There are ways to do this with regular buttons too, but it works particularly well with the infrared technique. Plus, each button also gets a Neopixel allowing its color to be changed to suit different button maps.

What’s really neat is that the button maps change instantly when a different overlay card is inserted. [Jason] achieved this with an extra row of infrared sensors to detect punched holes in the bottom of the overlay cards.

Once upon a time, even building your own keyboard was an uphill battle. Today, it’s easier than ever to whip up fun and unique interface devices that suit your own exact needs. That’s a good thing! Video after the break.

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Laser Fault Injection On The Cheap

August 9, 2024 by 8 Comments

One can only imagine the wonders held within the crypto labs of organizations like the CIA or NSA. Therein must be machines of such sophistication that no electronic device could resist their attempts to defeat whatever security is baked into their silicon. Machines such as these no doubt bear price tags that only a no-questions-asked budget could support, making their techniques firmly out of reach of even the most ambitious home gamer.

That might be changing, though, with this $500 DIY laser fault injection setup. It comes to us from Finnish cybersecurity group [Fraktal], who have started a series of blog posts detailing how they built their open-source reverse-engineering rig. LFI is similar to other “glitching” attacks we’ve covered before, such as EMP fault injection, except that a laser shining directly on a silicon die is used to disrupt its operation rather than a burst of electromagnetic energy.

Since LFI requires shining the laser very precisely on nanometer-scale elements of a bare silicon die, nanopositioning is the biggest challenge. Rather than moving the device under attack, the [Fraktal] rig uses a modified laser galvanometer to scan an IR laser over the device. The galvo and the optical components are all easily available online, and they’ve started a repo to document the modifications needed and the code to tire everything together.

Of course, this technique requires the die in the device under study to be exposed, but [Fraktal] has made that pretty approachable too. They include instructions for milling away the epoxy from the lead-frame side of a chip, which is safer for the delicate structures etched into the top of the die. The laser can then shine directly through the die from the bottom. For “flip-chip” packages like BGAs, the same milling technique would be done from the top of the package. Either way, we can imagine a small CNC mill making the process safer and quicker, even though they seem to have done pretty well with a Dremel.

This looks like a fantastic reverse engineering tool, and we’re really looking forward to the rest of the story.
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Junk Bin Build Lets You Test Fuel Injectors On The Cheap

July 30, 2024 by 32 Comments

Fiddle around with cars long enough and you’ll realize two things: first, anything beyond the simplest repairs will probably require some kind of specialized tool, and second, those tools can be prohibitively expensive. That doesn’t mean you’re out of luck, though, especially if you’ve got scrap galore and a DIY spirit, as this junk bin fuel injector test stand ably demonstrates.

[Desert Rat Racer]’s test rig is designed to support four injectors at once and to test them under conditions as close as possible to what they’ll experience when installed. To that end, [Rat] mounted a junk intake manifold to a stand made from scrap wood and metal found by the side of the road. A pickle jar serves as a reservoir for the test fluid — he wisely used mineral spirits as a safer substitute for gasoline — and a scrap electric fuel pump pressurizes a junk fuel rail, which distributes fuel to the injectors under test.

For testing, the injectors are wired up to an electric injector tester, which is one of the few off-the-shelf components in the build. The fuel pump and injectors are powered by the 12 volt rail of a scrapped PC power supply. Just being able to watch the spray pattern is often enough to find a faulty injector, but in case a more quantitative test is indicated, each injector is positioned over a cheap glass cylinder to catch the test fluid, and scraps of a tape measure are used to measure the depth of the collected fluid. No fancy — and expensive — graduated cylinders required.

While we truly respect the hackiness of [Desert Rat Racer]’s build, the concept of avoiding buying tactical tools is foreign to us. We understand the logic of not dropping a ton on a single-use tool, but where’s the fancy blow-molded plastic case?

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Exploring Cheap Tantalum Caps Of Mysterious Provenance

July 22, 2024 by 25 Comments

We’ve all heard about the perils of counterfeit chips, and more than a few of us have probably been bitten by those scruple-free types who run random chips through a laser marker and foist them off as something they’re not. Honestly, we’ve never understood the business model here — it seems like the counterfeiters spend almost as much time and effort faking chips as they would just getting the real ones. But we digress.

Unfortunately, integrated circuits aren’t the only parts that can be profitably faked, as [Amateur Hardware Repair] shows us with this look at questionable tantalum capacitors. In the market for some tantalums for a repair project, the offerings at AliExpress proved too tempting to resist, despite being advertised alongside 1,000 gram gold bars for $121 each. Wisely, he also ordered samples from more reputable dealers like LCSC, DigiKey, and Mouser, although not at the same improbably low unit price.

It was pretty much clear where this would be going just from the shipping. While the parts houses all shipped their tantalums in Mylar bags with humidity indicators, with all but LCSC including a desiccant pack, the AliExpress package came carefully enrobed in — plastic cling wrap? The Ali tantalums were also physically different from the other parts: they were considerably smaller, the leads seemed a little chowdered up, and the package markings were quite messy and somewhat illegible. But the proof is in the testing, and while all the more expensive parts tested fine in terms of capacitance and equivalent series resistance, the caps of unknown provenance had ESRs in the 30 milliohm range, three to five times what the reputable caps measured.

None of this is to say that there aren’t some screaming deals on marketplaces like AliExpress, Amazon, and eBay, of course. It’s not even necessarily proof that these parts were in fact counterfeit, it could be that they were just surplus parts that hadn’t been stored under controlled conditions. But you get what you pay for, and as noted in the comments below the video, a lot of what you’re paying for at the parts houses is lot tracebility.

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