Launching Model Airplanes With A Custom Linear Induction Motor

September 5, 2024 by 18 Comments

Launching things with electromagnetism is pretty fun, with linear induction motors being a popular design that finds use from everywhere in hobby designs like [Tom Stanton]’s to the electromagnetic launchers on new US and Chinese aircraft carriers. Although the exact design details differ, they use magnetic attraction and repulsion to create a linear motion on the propulsive element, like the sled in [Tom]’s design. Much like the electromagnetic catapults on a Gerald R. Ford-class carrier, electrical power is applied to rapidly move the sled through the channel, akin to a steam piston with a steam catapult.

Model airplane sparking its way through the launcher’s channel. (Credit: Tom Stanton, YouTube)

For [Tom]’s design, permanent magnets are used along both sides of the channel in an alternating north/south pole fashion, with the sled using a single wound coil that uses brushes to contact metal rails along both sides of the channel. Alternating current is then applied to this system, causing the coil to become an electromagnet and propel itself along the channel.

An important consideration here is the number of turns of wire on the sled’s coil, as this controls the current being passed, which is around 90 A for 100 turns. Even so, the fastest sled design only reached a speed of 44 mph (~71 km/h), which is 4 mph faster than [Tom]’s previous design that used coils alongside the channels and a sled featuring a permanent magnet.

One way to increase the speed is to use more coils on the sled, with a two-coil model launching a light-weight model airplane to 10.2 m/s, which is not only a pretty cool way to launch an airplane, but also gives you a sense of appreciation for the engineering challenges involved in making an electromagnetic catapult system work for life-sized airplanes as they’re yeeted off an aircraft carrier and preferably not straight into the drink.

Continue reading “Launching Model Airplanes With A Custom Linear Induction Motor” →

How Sony Mastered The Transistor

September 4, 2024 by 35 Comments

When you think of Sony, you probably think of a technology company that’s been around forever. However, as [Asianometry] points out, it really formed in the tough years after World War II. The two people behind the company’s formation were an interesting pair. One of them was a visionary engineer and one was a consummate businessman.

While it is hard to imagine today, securing a license to produce transistors was difficult in the early days. What’s worse is, even with the license, it was not feasible to use the crude devices in a radio.

Continue reading “How Sony Mastered The Transistor” →

Multi-Material Printing Enables Low Cost Silicone Prototypes

September 4, 2024 by 9 Comments

While it’s the ideal choice for mass production, injection molding is simply no good for prototyping. The molds are expensive and time-consuming make, so unless you’ve got the funding to burn tens of thousands of dollars on producing new ones each time you make a tweak to your design, they’re the kind of thing you don’t want to have made until you’re absolutely sure everything is dialed in and ready. So how do you get to that point without breaking the bank?

That’s not always an easy question, but if you’re working with silicone parts, the team at OpenAeros thinks they might have a solution for you. As demonstrated through their OpenRespirator project, the team has developed a method of 3D printing single-use molds suitable for large silicone parts that they’re calling Digital-to-Silicone (D2S).

In the video below, [Aaron] and [Jon] explain that they started off by simply printing injection molds in the traditional style. This worked, but the molds can get quite complex, and the time and effort necessary to design and print them wasn’t a great fit for their iterative development cycle. They wanted to be able to do from design to prototype in a day, not a week.

Eventually they realized that if they printed the mold out of a water-soluble filament, they could simplify its design greatly. They’ve documented the design process in detail, but the short version is that you essentially subtract the 3D model of the design you want to produce from a solid shape in your CAD package, and add a few holes for injecting the silicone. Once the silicone has cured, the mold can be dissolved away in warm water to reveal the finished part.

They then took this concept a step further. Thanks to the multi-material capabilities offered by some of the latest 3D printers, it’s possible to print structures within the mold. Once the silicone is injected, these structures can become part of the finished part. For the OpenRespirator, this lets them add PETG stiffening rings around where the filters to snap into the silicone mask body.

Continue reading “Multi-Material Printing Enables Low Cost Silicone Prototypes” →

College Gives You Practical Electronics

September 3, 2024 by 28 Comments

While classroom learning isn’t for everyone, one awesome benefit of the Internet is that you have a variety of college classes available to you, even if they aren’t for credit. You can virtually audit classes from institutions around the world on just about any topic you can think of. Of course, the topic we think of is practical electronics and that happens to be the title of a class from [Dr. Bill Newhall] of the University of Colorado. You can watch the first part in the video below. So far, there are two lectures available but more are coming as the class is ongoing right now.

[Dr. Newhall] is one of us. He’s a ham radio operator and a pilot, as well as an electrical engineer. This class is aimed at others who need to understand electronics in another context. It reminded us of the genesis of one of our favorite books — also from a professor — The Art of Electronics.

The course material promises to cover topics ranging from solar and battery power sources, power conversions, IoT and RF communications, sensors, and DC motor control. Of course, there will also be sections on microcontrollers and associated hardware.

Just like a real class, the first lecture has a lot of housekeeping information, but you might want to skim it anyway. But if you want to get to the electronics, the second video won’t disappoint. While it covers a lot of ground that is probably familiar to most Hackaday readers, it is a good review and there’s more coming in the future lectures.

With all the resources online, you can easily hack your own degree plan together. Having access to instructors like [Dr. Newhall] is exactly the point we were making about how the Internet allows you to leverage the best educational opportunities no matter where you are.

Continue reading “College Gives You Practical Electronics” →

A Nibble Of Core Memory, In An SAO

September 3, 2024 by 14 Comments

Core memory, magnetized memory using tiny magnetic rings suspended on a grid of wires, is now more than five decades obsolete, yet it exerts a fascination for hardware hackers still. Not least [Andy Geppert], who’s made a nibble, four bits of it, complete with interactive LED illumination to show state. Best of all, it’s on a badge Simple Add-On (SAO) for fun and games at your next hacker con.

Aside from it being a fun project, perhaps the most interesting part comes in the GitHub repository, where can be found the schematic for the device. He’s built all the drive and sense circuitry himself rather than finding an old-stock core memory driver chip, which gives those of us who’ve never worked with this stuff the chance to understand how it works. Beyond that it takes input from the Stemma or SAO ports to a GPIO expander, which provides all the lines necessary to drive it all.

To show it in action he’s posted a video which we’ve placed below. If you’re hungry for more, it’s not [Andy]’s first outing into core memory.

Continue reading “A Nibble Of Core Memory, In An SAO” →

Mowing The Lawn With Lasers, For Science

September 3, 2024 by 34 Comments
Cutting grass with lasers works great in a test setup. (Credit: Allen Pan, YouTube)

Wouldn’t it be cool if you could cut the grass with lasers? Everyone knows that lasers are basically magic, and if you strap a diode laser or two to a lawn mower, it should slice through those pesky blades of grass with zero effort. Cue [Allen Pan]’s video on doing exactly this, demonstrating in the process that we do in fact live in a physics-based universe, and lasers are not magical light sabers that will just slice and dice without effort.

The first attempt to attach two diode lasers in a spinning configuration like the cutting blades on a traditional lawn mower led to the obvious focusing issues (fixed by removing the focusing lenses) and short contact time. Effectively, while these diode lasers can cut blades of grass, you need to give them some time to do the work. Naturally, this meant adding more lasers in a stationary grid, like creating a Resident Evil-style cutting grid, only for grass instead of intruders.

Does this work? Sort of. Especially thick grass has a lot of moisture in it, which the lasers have to boil off before they can do the cutting. As [Allen] and co-conspirator found out, this also risks igniting a lawn fire in especially thick grass. The best attempt to cut the lawn with lasers appears to have been made two years ago by [rctestflight], who used a stationary, 40 watt diode laser sweeping across an area. When placed on a (slowly) moving platform this could cut the lawn in a matter of days, whereas low-tech rapidly spinning blades would need at least a couple of minutes.

Obviously the answer is to toss out those weak diode lasers and get started with kW-level chemical lasers. We’re definitely looking forward to seeing those attempts, and the safety methods required to not turn it into a laser safety PSA.

Continue reading “Mowing The Lawn With Lasers, For Science” →