3D Printering: Pastestruders

October 16, 2013 by Brian Benchoff 41 Comments

While bits of plastic are the usual material for 3D printers, there are hundreds of other materials that are equally well suited for 3D printing. One of the most famous is chocolate, a material so popular and easy to manipulate inside an extruder there are even Kickstarters for 3D printed chocolate bars.

There are many more materials deserving of being 3D printed, though: wax for lost wax castings, other foodstuffs for improbably shaped edibles, and ceramics so I can finally print a life-sized, functional version of the Utah Teapot.

Unfortunately, for all the progress of plastic extrusion, little has been done about extruding pastes, foods, and clay with a 3D printer. The RepRap paste extrusion working group is fairly close to being dead, so let this volume of 3D Printering explore what has been done in the world of paste printing.

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3D Printering: You Want UV Resin?

October 9, 2013 by Brian Benchoff 56 Comments

Just a few short months ago, 3D printing with stereolithography was an uncommon and very expensive proposition. Consumer-oriented SLA machines such as the Form1 and the B9Creator are as expensive as the upper echelons of squirting plastic printers and the community behind these machines isn’t even as diverse as the forums for the fly-by-night printers featured on Kickstarter every week.

This may be about to change with last month’s reveal of the Peachy Printer, a remarkably clever stereolithography printer that requires no special equipment, hardly any electronics, and costs $100. Even if the folks behind Peachy never ship a single unit, their clever engineering ensures that stereolithography will be a staple in the makers toolbox in the near future.

There is, of course, the problem of material. While plastic filament can be bought just about everywhere, UV curing resin is a little harder to come by and much more expensive per kilogram or liter. Where then does the stereolithography experimenter get their hands on some of this magical material from the future?

Before we get to the article…

I’ve been writing a 3D Printing column once a week for a few months now, and I’m running out of ideas. If you have something in the 3D printer world you’d like to see covered in a little more depth than the standard Hackaday post, send in a tip. I’ll send you a few Hackaday stickers if it’s a good idea.

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3D Printering: The Problem Of Thingiverse

October 2, 2013 by Brian Benchoff 75 Comments

Most makers, I’m sure, enter into the 3D printing world with a goal in mind. Whether that’s printing enclosures for projects, Warhammer figurines, robot chassis, or even a mechanical computer, there is usually some obvious utility in having a 3D printer at home. 3D printers are a machine tool, though, and any time it’s not being used means it’s an investment with a lower return, or at the very least a really cool toy gathering dust.

Where then do you find new stuff to print that you don’t design yourself?

For the longest time now, Thingiverse has been the largest repository to share, browse, and download object other people have made. Even I have some very stupid stuff up on Thingiverse and have made use of a few random objects I found on there. This does not mean the 3D printer community particularly likes Thingiverse, however: Last year, Makerbot, the people behind Thingiverse, changed the terms of use so (allegedly) Thingiverse owns everything uploaded to their service. Couple this with completely unsubstantiated rumors of things being removed from Thingiverse that compete with Makerbot products, and you have a perfect storm of people unsatisfied with an online repository of 3D objects.

There is a huge market for an online repository of user-submitted 3D objects that isn’t controlled by Makerbot, and many have attempted to enter the fray. Defense Distributed, the guys behind the 3D printed AR lowers and all-plastic handguns launched DEFCAD, a Thingiverse clone, made an attempt by mirroring thousands of Thingiverse objects, removing the attribution in violation of these object’s licenses. Shady, yes, but at least it’s an option. There are other repos such as Cubehero and the newly launched YouMagine, a repo developed by Ultimaker. the Luke Skywalker to Makerbot’s Darth Vader.

But here is the problem with Thingiverse: even if you would like to get away from using this Makerbot service, it’s still the largest collection of 3D printed objects on the Internet. It has the most users, and is growing more each day than any of its competitors. Putting your objects anywhere else only means fewer people will see them, and fewer still will incorporate your designs into their new designs.

There are a few tools for you to ‘roll your own’ object repository. Github has a great new tool for viewing diffs between different versions of objects. There’s even a lot of work in making the Github landing page more like a Thingiverse page. This doesn’t address the core value of Thingiverse – if all the objects aren’t catalogued in one database, searchable by anyone, it’s just not as useful a site as Thingiverse.

I’m simply not smart enough to offer up a solution to this problem. Therefore, I’m turning it on to you: how should the 3D printer community retain the great value Thingiverse offers while still making something as usable as the now-malagined site? Should any new site mirror objects already on Thingiverse a la DEFCAD, only with proper attribution? Who should control the portal to all the objects, if anyone?

If you have any ideas on how to solve the problem of Thingiverse, drop a note in the comments.

Smoothieboard, The Be-all, End-all CNC Controller

September 30, 2013 by Brian Benchoff 74 Comments

A while back we took a look at electronics boards for 3D printers, going over the cost and benefits of the most common electronics boards for printers, laser cutters, and mills. One of the most impressive boards was the Smoothieboard, but finding a supplier back then was a little difficult. Now, the Smoothieboard is up on Kickstarter, giving everyone the opportunity to get their hands on this very cool CNC control board.

While most RepRap and 3D printer controller boards use an ATMega or other 8-bit microcontroller, the Smoothie uses a 32-bit ARM chip in the form of an NXP LPC Cortex-M3 chip. Not only does this allow the Smoothie to do some very cool things with your machine – native arcs and circles, for example, but this better hardware also allows for Ethernet, drag-and-drop firmware, and exposing the USB port as both a serial port or mass storage device.

The Smoothie comes in three flavors, with either 3, 4, or 5 stepper motor drivers. These Allegro A4982 drivers are good enough for any 3D printer, laser cutter, or small mill, but the broken out pins allow for stepper drivers supplying more than 2A of current.

Everything on the Smoothieboard is modular, meaning this board is equally capable of powering a RepRap, mill, laser cutter, or plotter. There’s even a planned control panel called the Smoothiepanel, making this a great choice for your next CNC build.

3D Printering: Advances In 3D Printing At Maker Faire

September 25, 2013 by Brian Benchoff 30 Comments

Needless to say, the World Maker Faire had a ton of 3D printers. It’s really becoming an obligatory fixture of any booth, whether you’re Microsoft announcing to the world Windows 8 now supports 3D printer drivers (don’t ask), or you just have a Makerbot Replicator on your table for some street cred.

Even the 3D Printing section of the faire wasn’t without a lot of what we’ve all seen before. Yes, the RepRap Morgan and Simpson made a showing, but 3D printing to most people attending the faire is just plastic trinkets, Minecraft figures, and single-thickness vases and jars.

Deep in the outskirts of the faire, right by the Porta Potties and a generator, one booth showed everyone how 3D printing should be done. It was AS220 Labs‘ table, and they’re doing their best to make 3D printers more than just printing out owl sculptures and plastic octopodes.

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Automatic Bluetooth Module Programmer

September 24, 2013 by Mike Szczys 9 Comments

automatic-bluetooth-programming

Before we dive in don’t be confused by the title. This doesn’t flash firmware to the device. But it does automate the process of setting up the Bluetooth to serial module for use in your projects.

We’re often confused by the lack of a standard way of describing these inexpensive modules. We would look at this can call it an HC-05, but we’re not sure if that’s right or not. [James Daniel] calls it a JY-MCU board. If you have a handle on the differences (or lack of) please let us know in the comments. Either way we know that these boards can be frustrating to work with. They can be found with a wide variety of different firmwares, which can make the configuration process a bit different for each.

[James’] solution connects the device to an Arduino running a sketch that he wrote. Connect the device, launch the terminal monitor in the Arduino IDE, then give it your desired settings. The sketch will poll the Bluetooth module to see what speed it is set to run at. It will then establish which firmware version the board is running, displaying this info in the terminal. It then uses that information to program the board with your desired settings.

In this case [James] is using one of the modules to drive his 3D printer without being tethered to his laptop.

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World Maker Faire 2013: The Sub-$500 Deltaprintr

September 22, 2013 by Brian Benchoff 30 Comments

There are a few delta bot 3D printers out there such as the Rostock which, while being a very nice printer, is still a little expensive. When [Shai] from SUNY wanted to use a 3D printer for his artistic and academic pursuits, he decided to build his own printer. Thus the Deltaprintr was born.

Instead of printed parts, the Deltaprintr uses laser cut and machined parts for just about all of its bill of materials. The three motors mounted in the base are connected to the delta arms with Spectra fishing line, thus getting rid of the ludicrous cost of belts of the requisite length.

Everything is Open Source, and the guys behind the project should be putting their printr up on Kickstarter sometime next month. Word is the entire thing should be sub-$500, and a little bit of guessing tells me that doesn’t mean $499.