3d Printer hacks

2775 Articles

3D Printed Tyres Let You Drive On Water

October 14, 2017 by 28 Comments

[Jesus] apparently walked on water, without any tools at all. But when you’ve got a 3D printer handy, it makes sense to use it. [Simon] decided to use his to 3D print some tyres for his R/C car – with awesome results.

[Simon] started this project with a goal of driving on water. Initial experiments were promising – the first design of paddle tyres gave great traction in the sand and were capable of climbing some impressive slopes. However, once aimed at the water, the car quickly sank below the surface.

Returning to the drawing board armed with the advice of commenters, [Simon] made some changes. The paddle tyres were reprinted with larger paddles, and a more powerful R/C car selected as the test bed. On the second attempt, the car deftly skipped along the surface and was remarkably controllable as well! [Simon] has provided the files so you can make your own at home.

It’s a great example of a practical use for a 3D printer. Parts can readily be made for all manner of RC purposes, such as making your own servo adapters.

This 3D Cable Printer Remixes The Delta

October 12, 2017 by 24 Comments

When last we ran into [Daren Schwenke] he was showing off his 6-color delta printer that changes colors seamless mid-print. Right now he’s working on a printer that uses tensioned cables to precisely move a toolhead while maintaining enough solidity that [Daren] can tap on the toolhead without it budging at all.

It’s much more simple a rig than a gantry-style 3D printer, with a chassis shaped like a geodesic polyhedron consisting of fiberglass trusses (those driveway markers) secured by 3D-printed lugs, all controlled by a Beaglebone Green and four steppers. A key element of the build is the central steel rod, a 4′ repurposed garden stake which serves to stabilize the whole toolhead. In terms of  build diameter it can scale from around 200 mm to 600 mm. [Daren] aims to using Machinekit’s tripod kinematics for control and he also learned a bunch from RepRap’s Flying SkyDelta project.

For more 3D-printing goodness, be sure to check out [Daren]’s aforementioned 6-color delta.

Continue reading “This 3D Cable Printer Remixes The Delta” →

2.5D Printing?

October 11, 2017 by 26 Comments

Casio — the company famous for calculators, watches, and calculator watches — is touting a 2.5D printer. We aren’t sure we are impressed with the marketing hype name, but it is an interesting innovation for people prototyping new designs. The printer can create material that appears to be leather, fabric, and other materials. With some additional work, the printer can even mimic hard materials like stone or wood. You can see a video about the machine below.

The Mofrel printer uses special “digital sheets” that appear to be thick paper or PET plastic, but are really a sandwich of different materials. When you heat an area of the sheet, particles inside the sandwich expand allowing the printer to apply a texture.

Continue reading “2.5D Printing?” →

3D Printed Lamp Even Prints The Nuts And Bolts

October 10, 2017 by 13 Comments

The first print to come off a shiny new 3D printer is usually a toy widget of some sort that will forever sit at your desk without purpose. The alternative is a practical project that is custom and personal like this 3D Printed Articulating Lamp. [IgorF2] shares his design for this wall mounted device which was created using Fusion 360.

The complete design consists of eight parts which includes the arms, nuts, and bolts, as well as the wall mount, each of which can be printed individually. These come together to form a structure that can be attached to a wall or your work bench. Though [IgorF2] has provided arm pieces of length 100 mm, 140 mm and 200 mm, you can mix and match to create a much larger project. The files are available for download from Thingiverse for your making pleasure.

We think this can be a great basic structure for someone looking at custom wall mounted projects. The lamp mount can be easily supplemented by a Raspberry Pi and Camera holder if you feel like live streaming your bench. Alternatively, it may be customized to become a motion detecting lamp just for fun. We hope to see some good use come of it in the future.

This 3D Printer Enclosure Takes Ventilation Seriously

October 9, 2017 by 17 Comments

A lot of work has gone into hacking common items (like IKEA Lack tables) into useful and effective 3D printer enclosures, but [Stefan.Lu] has taken a harder look at the whole business. He decided to start with some specific goals that were unmet by current solutions. In particular, he wanted to allow for proper ventilation and exhaust. Not only do some filaments smell bad, but there is ongoing research around UFP (ultra-fine particles) emitted from the 3D printing process. Just in case UFPs turn out to be this generation’s asbestos or something equally terrible, [Stefan.Lu] felt that a bit more work and expense up front would be worth it to meet his goals of a ventilation-friendly enclosure.

In addition to ventilation and exhaust, [Stefan.Lu] wanted to locate the printer at a comfortable working height, and preferred not to build things entirely from scratch. He did it for well under $200 by using a common storage rack shelf as the foundation and acrylic panels for the sides, and a few thoughtful uses of basic hardware. The angled metal supports made for easy attachment points and customization, and a combination of solid shelf plus anchoring to the wall put an end to vibrations. The side panels are secured by magnets, and [Stefan.Lu] points out that if you don’t have access to a laser cutter, cast acrylic withstands drilling and cutting better than extruded acrylic.

The final touch was a fire alarm, which is an excellent precaution. 3D printers are heating elements with multiple moving parts and they often work unattended. It makes sense to have a fire alarm around, or at least not enclose the device in highly flammable material in the first place.

Dumbo Never Forgets To Fill Your Glass

October 5, 2017 by 27 Comments

What do you get if you have a 3D printer, some booze (or any beverage), a pump, and an Arduino? If you are [RobotGeek] you wind up with an elephant that will pour you a shot on demand. The project was inspired by the ShotBot, but we have to admit the elephant sells it.

Conceptually, the device is pretty simple. A pump and a light sensor do all the real work. When you cover the sensor with a shot glass, the pump dispenses liquid. What we found of interest, though, was the process of starting with an elephant model and then modifying it for the purpose at hand. In addition to making it larger, they also cut off the trunk and replaced it with a spout. The steps show Fusion 360, but you could apply the same concepts using your choice of CAD programs.

Continue reading “Dumbo Never Forgets To Fill Your Glass” →

Mini Spool System For 3D Printing Pen Tidies Things Up

October 5, 2017 by 7 Comments

3D printing pens may be toys to some, but they can be genuinely useful tools to repair 3D prints, rescue a support structure, or weld together different pieces. However, [BManx2000] found that the way the filament simply sticks out of the back of a 3D printing pen like a bizarre tailfeather was troublesome.

The solution? A Mini Spool System for 3D Printing Pens, with which you can use your 3D printing pen to weld together the parts after printing them. The unit holds 1.75mm filament coiled under its own tension in a tidy package that doesn’t interfere with feeding. Since different 3D pens are shaped differently, the interface to the pen is a separate piece that can be modified or changed as needed without affecting the rest of the design.

We’ve seen some interesting innovations with filament holders before, like this entirely 3D printed filament holder, but a mini spool for a 3D pen is definitely a new one.