3D Printing And Book Binding

December 19, 2015 by James Hobson 7 Comments

How exactly do you use 3D printing to assist in the extremely tedious and difficult art of leather book binding? It’s pretty simple actually — by 3D printing the title you want to emboss!

[Luc Volders] is a hobbyist book binder. He’s also recently gotten into 3D printing, by building his own Prusa I2, and even now, he’s working on building a Delta printer. Typically to do a relief or embossed title on a leather-bound book requires a lot of time — and it’s pretty easy to mess up.

He’s done book covers with relief before, by painstakingly carving each letter out with a knife, then gluing leather onto the cover, pressing it into the indent left by carving. It’s not easy. Continue reading “3D Printing And Book Binding” →

Mains Powered 3D Printer Heated Beds

December 16, 2015 by Brian Benchoff 160 Comments

Converting mains voltage down to 12 or 24VDC to drive a heating element makes no sense. To get 120 watts at 12 volts requires thick wires that can handle 10 amps, whereas at 120V, tiny 1A wires will do. If you’ve ever felt the MOSFET that switches your heated bed on and off, you know it’s working hard to pass that much current. [Makertum] is of the opinion this is a dumb idea. He’s creating a 110 / 230 V, mains-powered heated bed.

Creating a PCB heat bed isn’t an art – it’s a science. There are equations and variables to calculate, possibly some empirical measurements by measuring the resistance of a trace, but Ohm’s Law is a law for a reason. If you do things right, you can make a PCB heat bed perfectly suited for the task. You can even design in safety features like overcurrent protection and fuses. It can’t be that hard. After all, your house is full of devices that are plugged into the wall.

However, there’s a reason we use 12V and 24V heated beds – they give us, at the very least, the illusion of safety. Therefore, [Makertum] is looking for a few comments from specialists and people who know what they’re doing.

Although a mains powered heated bed sounds scary for a hobbyist-built 3D printer, there are a number of positives to the design. It would heat up faster, thin down a few parts, and significantly reduce the overall cost of the printer by not requiring another 100 Watts delivered from a 12V power supply. It’s a great idea if it doesn’t burn down the house. Anyone want to help?

Toilet Automatically Flushes For Your Bathroom Trained Kitty

December 16, 2015 by James Hobson 20 Comments

So you’ve successfully taught your cats to use your toilet, just like little furry humans. Congratulations! But you can’t quite teach the cat to pull the flush lever? You might want to automate it for them instead! (Editor’s note, 2019. Link seems to be dead. Try the Wayback Machine.)

[Joycelin & Dan] are in the final stages of teaching their cats to use the toilet. Unfortunately they had a snowboarding trip coming up, and were worried about the cats losing progress when they couldn’t flush the toilet for them. Rather than have a bit of a setback in their toilet training, they improvised — and automated the toilet.

There are commercial solutions available, but they cost several hundred dollars. You could strap a geared motor to the side of your toilet with a stick screwed to it like this guy did, but who wants to pay for the water bill of flushing your toilet every few minutes??

Continue reading “Toilet Automatically Flushes For Your Bathroom Trained Kitty” →

3D-Printing The Most Ornate Room

December 12, 2015 by Elliot Williams 21 Comments

It’s no secret that we like 3D printing, but Artist and architect [Michael Hansmeyer] really likes 3D printing. So much so that he’s based his entire career around exploring the artistic possibilities of what he calls “computational architecture”.

We first fell in love with [Michael]’s work “Columns” because it was both daring and relatively low-budget at the same time. He made a series of architectural-sized columns out of cross-sections of laser-cut cardboard. Why cardboard? Because his goal was to make the columns as complex as possible and the current range of 3D printers couldn’t give him the resolution he wanted.

Fast-forward to “Digital Grotesque”. Now [Michael] has access to a large-scale sand printer, and the license to go entirely nuts. He makes a space reminiscent of a Rococo grotto, but full of so much detail that you can’t really take it all in: it’s nearly fractal. Some stats: 11 tons of printed sandstone, 260 million surfaces, 30 billion voxels. We’re stoked that we don’t have to dust it!

His latest piece, “Arabesque Wall” is partly organic and elegant, and part Aliens. If we can play art critic, we think it’s beautiful. Go click through the portfolio. (And although they never got printed, we really like some of the “Voxels” series of cellular-automata pieces.)

From new paint materials opening up new color possibilities to new instruments enabling entirely different types of music, art, and technology mutually inform each other much more than we often appreciate. In ten years time, we’ll be looking back on this work and saying “this piece looks good” and “that piece looks bad” instead of “wow, amazing tech!”. But for now, we’re also content to wallow in the “wow”.

3D Printing On Shims?

December 11, 2015 by James Hobson 24 Comments

Forget to generate support material for your 3D printed part? Already a few hours in? Don’t cancel the print — you might be able to save it!

[Dr Dawes] was printing a bunch of different parts for students in his electronics class. He slipped up and forgot to add support material to the one part that needed it. Figuring this out a few hours in, he didn’t have time to cancel the job and lose all the prints, so he made the best of the situation and paused the print to build his own support material. He ended up taping down index cards to the bed around his object until they reached layer 13 — the layer that would have started to bridge across the support material had he included it in his Octoprint settings.

Continue reading “3D Printing On Shims?” →

An Introduction To Series Elastic Actuators For A Robot

December 3, 2015 by James Hobson 13 Comments

Perhaps one of the most interesting YouTube channels to follow right now is [James Bruton’s] channel for XRobots.co.uk — he’s a prop maker, a toy maker — and as his site implies, a robotics guru. Put them altogether and watch him make some of your childhood dream projects come true. He’s currently working on a real-life robot creation of Ultron, and he’s messing around with Series Elastic Actuators right now.

In an earlier part of the project, he built a small robotic arm to demonstrate the motion capture suit he’s going to use to control Ultron (if all goes according to plan he’ll have a walking robot following his every move!). He showed how the basic RC servo motor driven arm works, and how it probably wouldn’t be the best to scale up since it has no external feedback — if he has a full size Ultron robot swinging its arms around, someone could get hurt.

Which led him to designing his own prototype Series Elastic Actuators using an Arduino, potentiometers, some elastics, and a geared DC motor.

Continue reading “An Introduction To Series Elastic Actuators For A Robot” →

OpenBionics Fabs Prosthetics As Unique As Those Who Wear Them

December 2, 2015 by Sonya Vasquez 2 Comments

Humans may all have the same overall form, but when we need to find a suitable replacement for a missing limb, it’s clear that between the variety of finger-lengths and hand-breadths, a one-size-fits-all prosthetic just wont cut it. OpenBionics puts a spin on today’s approach to prosthetics, putting forth a framework of tools that’s flexible enough to fit the spectrum of hand shapes and enables us to create our own prosthetic at home that can meet the challenge of most everyday tasks.

Minas Liarokapis of the OpenBionics team gave a talk at this year’s Hackaday SuperConference which covered the design considerations and unique features of the project. This incredible work was recognized with 2nd Prize in the 2015 Hackaday Prize. Watch Minas’ talk below, then join us after the break as we cover more details that went into developing this prosthesis.