Keynote Video: Jeremy Fielding Wants To Help You Get Moving

December 23, 2021 by Tom Nardi 7 Comments

For many DIY hardware projects, the most movement it’s likely to see is when we pick the assembled unit up off the workbench and carry it to wherever it’s destined to spend the rest of its functional life. From weather sensors to smart mirrors, there’s a huge array of devices that don’t need to move one millimeter to function. But eventually, you’re likely to run into a project that’s a bit more dynamic. Maybe you’d like to motorize your window shades, or go all out and build a remote controlled rover. With these more active designs comes a whole slew of new problems you may never have encountered before.

Luckily for us, folks like Jeremy Fielding are out there and willing to share their knowledge. In his fascinating presentation for the 2021 Hackaday Remoticon, Building Hardware that Moves: the Fundamentals that Everyone Should Know, he took viewers on a whirlwind tour of what he’s learned about designing and building complex machines from his years of professional experience. Whether its a relatively simple articulated workbench for the shop, a gargantuan earthmoving machine, or a high-dexterity robotic arm, each project he’s worked on has presented unique challenges that needed to be solved.

Not all of Jeremy’s machines will fit in your average workshop.

A lot of the projects that Jeremy has worked on are on a much larger scale than what your average hobbyist is ever going to run into. When there’s an arrow pointing out the tiny human in a picture of you and the machine you’re currently working on, you know things are getting serious. But as anyone who’s watched his YouTube videos knows, he’s got a real knack for taking these high-level concepts and distilling them into something more digestible for the home gamer.

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How To Get Into Cars: E85 Fuel

December 23, 2021 by Zoe Skyforest 33 Comments

If you’ve spent any time around the modified car scene in the last few years, you’ve probably heard about E85. Maybe you’ve even noticed a sweet smell emanating from the pitlane, or heard people cracking jokes about “corn juice.”

The blended fuel, which combines alcohol and traditional gasoline, can have significant performance benefits if used properly. Today, we’ll explore what those are, and how you can set your ride up to run on E85.

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Tech In Plain Sight: Primitive Engineering Materials

December 22, 2021 by Al Williams 33 Comments

It isn’t an uncommon science fiction trope for our hero to be in a situation where there is no technology. Maybe she’s back in the past or on a faraway planet. The Professor from Gilligan’s Island comes to mind, too. I’d bet the average Hacakday reader could do pretty well in that kind of situation, but there’s one thing that’s often overlooked: materials. Sure, you can build a radio. But can you make wire? Or metal plates for a capacitor? Or a speaker? We tend to overlook how many abstractions we use when we build. Even turning trees into lumber isn’t a totally obvious process.

People are by their very nature always looking for ways to use the things around them. Even 300,000 years ago, people would find rocks and use them as tools. It wasn’t long before they found that some rocks could shape other rocks to form useful shapes like axes. But the age of engineered materials is much younger. Whether clay, metal, glass, or more obviously plastics, these materials are significantly more useful than rocks tied to sticks, but making them in the first place is an engineering story all on its own.

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Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Hole-y Keyboard

December 21, 2021 by Kristina Panos 13 Comments

Can a keyboard get any more aerodynamic than this? Probably not.

According to Google Translate, kleks is Polish for (and I’m cherry-picking definitions here) the word ‘splash’. Well, [deʃhipu]’s hole-ful and soulful Kleks Keyboard certainly made a splash with me. [deʃhipu] knows what I’m talking about. As I said in Discord, I just love the look of those holes. They’re purely aesthetic and do a nice job of showing off [deʃhipu]’s routing skills.

One might argue that those holes also functional in that they increase aerodynamics and remove a not-insignificant amount of weight for travel considerations. But yeah, they mostly are there to look cool. Upon closer inspection, I saw that the two halves are joined with a series of soldered stitches that are made from a [ggconnector] bent into a u-shape. Now it’s a toss-up as to which is my favorite feature.

It seems that [deʃhipu] is never completely satisfied by this or that keyboard build, and that’s okay. That’s normal. That is . . . a big part of what this hobby is all about. Because honestly, what would be the fun in finding The One? We wonder what will happen when the droplets settle. Will [deʃhipu] be satisfied with the Kleks, or will those stylish holes become un-fillable voids?

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Know Audio: Mixtapes, Tape Loops, And Razor Blades

December 20, 2021 by Jenny List 16 Comments

In our no-nonsense journey through the world of audio technology we’ve so far have looked at digital audio and the vinyl disk recording. What’s missing? Magnetic tape, the once-ubiquitous recording medium that first revolutionised the broadcast and recording industries in the mid-20th-century, and went on to be a mainstay of home audio before spawning the entire field of personal audio. Unless you’re an enthusiast or collector, it’s likely you won’t have a tape deck in your audio setup here in 2021 and you’ll probably be loading your 8-bit games from SD card rather than cassette, but surprisingly there are still plenty of audio cassettes released as novelties or ephemeral collectables.

The Device That Made The Sound Of The Latter Half Of The 20th Century

"Like a travelling razor blade", a Blattnerphone steel-strip tape recorder at the BBC in 1937. Douglas Hallam, Jr., Public domain. — “Like a travelling razor blade”, a Blattnerphone steel-strip tape recorder at the BBC in 1937. Douglas Hallam, Jr., Public domain.

The first magnetic recordings were made directly on metal wires, but metal fatigues as it bends. By coating a flexible plastic tape in ferrous particles, the same simple technique of laying down an audio signal as variations in the magnetic field could be made smaller, lighter, and more robust. But the key to the format’s runaway success is the technical advancements that differentiate those 1950s machines from their wire recorder ancestors.

Whether it is a humble cassette recorder or a top-end studio multitrack, all tape recorders are very similar. There are two reels that hold the tape: the playback reel that houses the recording, and the take-up reel that stores the tape as it plays in the machine. The take-up reel is lightly driven to run faster than the tape speed, and the playback reel has a slight braking force to keep the tape under tension at all times. Continue reading “Know Audio: Mixtapes, Tape Loops, And Razor Blades” →

Hackaday Links: December 19, 2021

December 19, 2021 by Dan Maloney 26 Comments

Key fobs as a service? Have we really gotten to that point? It would seem so, at least for Toyota, which is now requiring a subscription to use the company’s Remote Connect function. To be fair to Toyota, the Remote Connect system seems to do a bit more than the average key fob, with things like remote start and smartphone or smartwatch integration. It doesn’t appear that using the key fob for more mundane uses, like opening the doors, will be nerfed by this change. But if you want to warm up your car on a cold winter’s morn while you’re still in your jammies, then be prepared to cough up $8 a month or $80 a year on select 2018 and above models. Whether Toyota and other manufacturers get away with this nickel-and-dime stuff is up to the buyers, of course; if enough people opt out, maybe they’ll think of some other way to pad their bottom line. But since we’ve already seen heated seats as a service (last item), we suspect this is the shape of things to come, and that it will spread well beyond the car industry.

Speaking of cars, if you thought the chip shortage was over just because car dealer lots are filling back up, think again. Steve over at Big Mess o’ Wires reports that he’s having trouble sourcing chips for his vintage computer accessories. He includes a screenshot from Digi-Key showing zero stock on ATmega1284s. He also reports that the Lattice FPGA he uses for his Yellowstone universal disc controller is now unobtainium, where it had previously been easily sourced for about $5. He also has a pointed warning about some suppliers making it look like they have stock, only to send a “whoopsie” email after charging your credit card, or worse, telling you the price has increased over 400%. We suppose this was inevitable; there’s only so much fab capacity in the world, so eventually the fabs will switch over to producing whatever they can get paid the most for. And since car manufacturers have a lot more clout with suppliers than just about anyone else, it’s only natural for the shortages to shift down-market like this.

Do we finally have a “go” on James Webb? Maybe. The launch of the space telescope was originally scheduled for December 18 — well, OK, originally it was supposed to be in space in 2007, but let’s not go there — but a problem with a clamp caused unexpected vibrations in the $10 billion space observatory, resulting in inspections that pushed the launch back to the 22nd. That lasted for about a week, until the fueled and packaged spacecraft stopped sending data to launch controllers. The problem ended up being entirely relatable — a bad data cable — but resulted in the loss of two more days. JWST is now set to launch on Christmas Eve at 7:20 AM Eastern Standard Time, pending a readiness review on Tuesday morning. Fingers crossed that the long-awaited observatory has a safe 30-day trip to Lagrange point L2.

And finally, breathless tech journalists couldn’t wait to report this week that the world’s first warp bubble had been created. The paper was published by Dr. Harold “Sonny” White et al from the Limitless Space Institute, and claims to have discovered a “micro/nano-scale structure” that “predicts negative energy density distribution that closely matches requirements for the Alcubierre metric.” That last bit, the one about the Alcubierre metric, refers to the Alcubierre drive, which proposed a way to warp space-time and drive a ship at arbitrarily high speeds. But did this team actually create a warp bubble? It doesn’t seem so, at least according to one article we read. There’s also the problem of Dr. White’s previous claims of breaking the laws of physics with a reactionless EM drive. Scientific quibbling aside, there’s a sure-fire way of telling that no warp bubble was created — if there had been one, this would have happened.

The End Of The Electromechanical Era

December 18, 2021 by Elliot Williams 141 Comments

When viewed from the far future, the early years of the 21st century will probably be seen as the end of a short era in human technological development. In the beginning of the 20th century, most everything was mechanical. There were certainly some electric devices, but consumer products like gramophone players and “movie” cameras were purely mechanical affairs. You cranked them up, and they ran on springs. Nowadays, almost every bit of consumer gear you buy will be entirely electronic. In between, there was a roughly 50 year period that I’m going to call the Electromechanical Era.

Jenny List’s teardown this week of an old Fuji film movie camera from 1972 captures the middle of this era perfectly. There’s a small PCB and an electric motor, but most of the heavy lifting in the controls was actually put on the shoulders of levers, bearings, and ridiculously clever mechanisms. The electrical and mechanical systems were loosely coupled, with the electrical controlled by the mechanical.

I’m willing to argue the specifics, but I’d preliminarily date the peak of the Electromechanical Era somewhere around 1990. Last year, I had to replace all of the rotted rubber drive belts in a Sony Walkman WM-D6C, a professional portable tape player and recorder produced from 1984-2002.

It’s not a simple tape recorder — the motors are electronically regulated to keep ridiculously constant speed for such a small device, and mine has Dolby B and C noise reduction circuitry packed inside along with some decent mic preamps. But still, when you press the fast-forward button, it physically shoves rubber-coated drive wheels out of the way, and sliding pieces of metal make it change modes of operation by making and breaking electrical contacts. Its precision lies as much in the mechanical assemblies and motors as in the electronics. It’s truly half electronic and half mechanical.

But that era is long over. The coming of the CD player signaled the end, although we didn’t see it at the time. Sure, there is a motor, but all the buttons are electronic, and all the “mechanism” is implemented almost entirely in silicon. The digital camera was possibly the last nail in the Electromechanical Era’s coffin: with no need to handle physical film, the last demand for anything mechanical evaporated. Open up a GoPro if you don’t know what I mean.

While I’ll be happy to never have to replace the drive rubber in a cassette recorder again, it’s with a little sadness that I think on the early iPods with their spinning metal hard drives, and how they gave way to the entirely silicon Zoom H5 recorder that I use now. It has a S/N ratio and quiet pre-amps, no wow or flutter, and a quality that would have been literally unbelievable when I bought the WM-D6C.

Still, if you find yourself in the thrift store, and you’ve never done so before, buy and take apart one of these marvels from a bygone era. A cassette recorder, even a cheap one, hides a wealth of electromechanical design.