hardware

1827 Articles

DIY Thermal Imaging Camera

December 1, 2013 by 51 Comments

Thermal imaging cameras – those really useful devices that give you Predator vision – are incredible tools. If you’re looking for heat escaping your house through a window, or just trying to figure out where your electronics project will explode next, they’re invaluable, if expensive, tools. [Kaptein QK] figured out an easy and cheap way to make your own thermal imaging camera using nothing just a few dollars worth of parts.

[Kaptein] based his camera off of a non-contact IR temperature gun. This device is useful for spot checking temperatures, but can’t produce an IR image like it’s $1000 cousins. By taking the thermopile out of this temperature gun, adding an op-amp, an A/D converter, and connecting it to an Arduino Nano with pan and tilt servos, [Kaptein] was able to slowly scan the thermopile over a scene and generate an image.

In the video below, you can see [Kaptein]’s scanning camera in action reading the ambient temperature and creating an imaging program for his PC. It works very well, and there a lot more [Kaptein] can improve on this system; getting rid of the servos and moving to mirrors would hopefully speed everything up, and replacing the 8-bit grayscale display with colors would give a vastly improved dynamic range.

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Making A UNIX Clock While Making A Few Mistakes Along The Way

November 30, 2013 by 15 Comments

unixclock

Sometimes the projects we think are easy to design are the ones on which we end up making the most mistakes. The UNIX clock that you see in the picture above is one of these projects. For our readers that don’t know it, UNIX time is the number of seconds since 00:00 on January 1st 1970. The clock that [James] designed is based on an Arduino Pro Mini board, an RTC chip to store the time, a custom made display board and two buttons to set the date/time.

One of the mistakes that [James] made was designing the boards on which will be soldered the seven-segment displays before actually choosing the ones he’ll use, as he was thinking they’d be all the same. The displays he ended up with had a different pitch and needed a different anode voltage, so he had to cut several traces on the PCBs and add another power supply. It also took [James] quite a while to remove the bits that his hackerspace’s laser didn’t cut through. We strongly advise a good look at his very detailed write-up if you are starting in the electronics world.

If you find this Unix time display too easy to read here’s one that’s a bit more of a challenge.

Persistence Of Vision Planetary Map

November 28, 2013 by 13 Comments

POV planetary map

Looking at the looping GIF above you’re probably thinking, oh, another hard drive POV setup… Well… Not quite.

This is one of [Dev’s] latest projects, and it is a planetary map that shows the angular positions of all 8 of the major celestial bodies from any given date between 1800 and 2050. It’s also capable of showing analogue clock hands, the phases of the moon, and other simple graphics.

The main unit is a hard disk, but [Dev] milled off many of the features on it to give it a more exposed, purpose-built look. He designed the LED bearing PCB from scratch using EagleCAD, which sits on the back of the drive, with the spindle poking through. It has 8 rings of 5 surface mounted LEDs, which shine through opaque plastic diffuser rings that he printed using Shapeways — they feature small recesses to fit snugly on the board over the LEDs. On the top level is a 1mm thick black disc of some unknown material that [Dev] had sitting around, which now has 8 holes machined into it in the exact position of the LEDs.

A Cortex-M0 drives the LEDs using an LPCXpresso board which allows the LEDs to sit across only one byte of a hardware I/O port. On the software end, each rotation of the disk is segmented into three hundred and sixty 1 degree slices. This system allows him to achieve a circular resolution of 8×360 pixels at 25 frames per second. Not bad for a persistence of vision device!

Stick around after the break to see the rather entertaining demo video of the device.

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Measuring The Lifespan Of Nixie Tubes

November 24, 2013 by 28 Comments

nixie

Nixie tubes have two things going for them: they’re awesome, and they’re out of production. If you’re building a clock – by far the most popular Nixie application, you’re probably wondering what the lifespan of these tubes are. Datasheets from the manufacturers sometimes claim a lifetime as low as 1000 hours, or a month and a half if you’re using a tube for a clock. Obviously some experimentation is in order to determine the true lifetime of these tubes.

Finding an empirical value for the lifetime of Nixies means setting up an experiment and waiting a very, very long time. Luckily, the folks over at SALTechips already have a year’s worth of data.

Their experimental setup consists of an IN-13 bargraph display driven with a constant current sink. The light given off by this Nixie goes to a precision photometer to log the visual output. Logging takes place once a week, and the experiment has been running for 57 weeks so far.

All the data from this experiment is available on the project page, along with a video stream of the time elapsed and current voltage. So far, there’s nothing to report yet, but we suppose that’s a good thing.

A Low-Cost Modular High Altitude Balloon Tracker With Mesh Networked Sensors

November 21, 2013 by 2 Comments

[Ethan] just tipped us about a project he and a few colleagues worked on last year for their senior design project. It’s a low-cost open hardware/software high altitude balloon tracker with sensors that form a mesh network with a master node. The latter (shown above) includes an ATmega644, an onboard GPS module (NEO-6M), a micro SD card slot, a 300mW APRS (144.39MHz) transmitter and finally headers to plug an XBee radio. This platform is therefore in charge of getting wireless data from the slave platforms, storing it in the uSD card while transmitting the balloon position via APRS along with other data. It’s interesting to note that to keep the design low-cost, they chose a relatively cheap analog radio module ($~40) and hacked together AFSK modulation of their output signal with hardware PWM outputs and a sine-wave lookup table.

The slave nodes are composed of ‘slave motherboards’ on which can be plugged several daughter-boards: geiger counters, atmospheric sensors, camera control/accelerometer boards. If you want to build your own system, be sure to check out this page which includes all the necessary instructions and resources.

Making Logic With Inductors

November 20, 2013 by 48 Comments

NOR

We’ve seen NAND and NOR logic gates – the building blocks of everything digital – made out of everything from marbles to Minecraft redstone. [kos] has outdone himself this time with a logic circuit we’ve never seen before. It’s based on magnets and induction, making a NOR gate out of nothing but a ferrite core, some wire, and a diode.

The theory of operations for this magnetic NOR gate goes as follows: If two of the input windings around the core have current passing in different directions, the fields cancel out. This could either be done by positive or negative voltages, or by simply changing the phase of the winding. To keep things simple, [kos] chose the latter. The truth table for a simple two-input, one-output gate gets pretty complicated (or exceedingly cool if you’d like to build a trinary computer), so to get absolute values of 1 and 0, a separate ‘clock’ winding was also added to the core.

One thing to note about [kos]’ gate is its innovation on techniques described in the relevant literature. Previously, these kinds of magnetic gates were built with square ferrites, while this version can work with any magnetic core.

While this isn’t a very practical approach towards building anything more complex than a memory cell, it is an exercise of what could have been in an alternate universe where tube technology and the transistor just didn’t happen.

Nearspace Environmental Chamber

November 16, 2013 by 30 Comments

vacuum

If you’re going to send some hardware up to 100,000 feet, where atmospheric pressure is 1% of what we enjoy on the surface and temperatures swing down to where Fahrenheit and Celsius don’t matter anymore, you might want to do a bit of testing to make sure everything works before launch. With a few bits of PVC, though, that’s a piece of cake.

There were several environmental conditions to take into consideration; the near vacuum experienced by high altitude balloons would be replicated by a refrigerator compressor, the increased solar flux is simulated by a light bulb, and the cold temperatures provided by a chunk of dry ice.

For a proper high altitude, low temperature environmental chamber the test payload should be cooled down via radiation with tubes filled with liquid nitrogen embedded in the walls. This is the NASA way of doing things, but for the budget of $200, [arko]’s chamber simulates a high altitude environment just fine.

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