Build A Cutting Laser From An Old PC

September 30, 2010 by Mike Szczys 73 Comments

[Drake Anthony] makes building a cutting laser from a PC look easy, and it seems like it actually is. Almost everything you need can be found in a dead desktop unit. The diode is pulled from a DVD writer (16x or faster), with the power supply unit, and heat sinks from the processor and GPU being used as well. You’ll also need a focusing lens (just a few dollars), some thermal glue, an LM317, a resistor, and a pair of protective goggles matching the laser diode’s wavelength.

He fits the diode into the lens, then glues the assembly into a hole drilled through the processor heat sink. A driver is built using the LM317 variable regulator, resistor, power supply, and the GPU heat sink to keep things cool. Check out the video after the break to see the laser cutting tape, burning plastic, and lighting matches. Continue reading “Build A Cutting Laser From An Old PC” →

Laser Mic Makes Eavesdropping Remarkably Simple

September 25, 2010 by Mike Szczys 55 Comments

Here’s a surprisly simple way to build yourself a laser-based listening device. It consists of two modules, a transmitter and a receiver. The transmitter is a set of lasers, one is visible red for aiming, and the other is infrared for measuring the vibration of a surface. Point the transmitter at the window of the room you want to listen in on and the laser can be reflected back to the receiver. The receiver module has a phototransistor to pick up the infrared laser light, and an LM386 audio amplifier to generate the audio signal sent to a pair of headphone. The need to be well-aligned which is easy enough using a pair of tripods. Check out the demo after the break.

Looking for something to do with the leftover laser diodes from this project? Try making yourself a laser microscope.

Continue reading “Laser Mic Makes Eavesdropping Remarkably Simple” →

Laser Marquee Projector

September 15, 2010 by Mike Szczys 22 Comments

This laser message scroller is built with inexpensive parts. The heart of [Raul’s] system is a spinning pill-box with eight mirrors on it. Each redirects the laser to a different vertical portion of the projection surface. There are eight small arms on the apparatus that each break the beam of an optical sensors as it spins, facilitating the precise synchronization needed to generate the projected image correctly. In the video after the break we can make out what looks like an Arduino controlling the system. This makes sense as it’s easy to connect the laser pointer and sensor, and the USB connection allows for the streaming of messages to the system.

Want to see a more complicated setup? Check out the POV laser projector from a few years back. Continue reading “Laser Marquee Projector” →

1 Watt Laser Engraver

September 13, 2010 by Mike Szczys 20 Comments

This laser engraver was built using printer parts, a CD-ROM carriage, and some homebrew electronic boards. The laser diode is a 1-Watt model similar to what we saw used as a weak laser cutter back in August. When the width of the material changes the focus of the laser is affected so the diode was mounted on a CD-ROM carriage (in the Z axis) for easy adjustment. The X and Y axes are made using parts from Epson Stylus 800 and Epson Stylus Color II printers. After the break we’ve embedded a video of the machine engraving some wood using EMC2 software on an Ubuntu box. It also boasts the ability to cut paper and some plastic but it can’t compare in power to a CO2-based unit.

Continue reading “1 Watt Laser Engraver” →

Home Made T.E.A. Lasers

September 12, 2010 by Caleb Kraft 46 Comments

[Nyle] was interested in building lasers at home but felt that the exotic parts list was just too daunting. That was, until he discovered T.E.A. lasers. T.E.A. lasers can be constructed from a few bits of aluminum and some high voltage. They emit UV light, as you can see in his examples where he shoots them through a jar full of water with highlighter ink mixed in.

He has posted several variations of different sizes as well as numerous images of them in action. You can see a video of one in action after the break. We also have to point out the fantastic music in the video. It reminds us of those school videos left over from the 50s.

Continue reading “Home Made T.E.A. Lasers” →

Building A Laser Cutter From A Weak Laser

August 26, 2010 by Mike Szczys 24 Comments

We covet laser cutters and this diy model with a 1 Watt IR diode may be well within our price range. Most commercially available laser cutters, and some homemade ones, work in the 20-100 Watt ranges, using a CO2 laser. They have more than enough power to cut right through a lot of materials so how can a 1W diode compare? It seems that the weaker laser is still quite powerful right at its focal length, so moving that point along the Z axis will let you burn away a larger depth of material. The test rig seen above uses optical drive components for the three axes and managed to cut a rectangular piece out of the black plastic from a CD case.

This isn’t [Peter’s] first try with CNC lasers. He’s the one that’s be working on an open source selective laser sintering platform.

[Thanks Osgeld and Vesanies]

Another Home-built Laser Projector

August 22, 2010 by Mike Szczys 21 Comments

[Jarrod] sent us a link to this home-built laser projector after seeing a different projector that we featured yesterday. This system is fundamentally different. [ChaN], who finished the project several years ago, didn’t use a loudspeaker to move the mirrors, but instead build his own closed-loop Galvanometers. Two of these are controlled by an ATmega64 to produce incredibly clean and accurate vector images. It’s not just the images that are impressive, his hardware is laid-out with skill and forethought that make hiding it in a case a sacrilege.