Automated Paintball Sentry

June 26, 2009 by Gerrit Coetzee 32 Comments

[youtube=http://www.youtube.com/watch?v=7vYKwih8Izk]

Reader, [Ben Godding], sends in the video for his senior design team’s automated paintball sentry. The frame is made of plasma cut aluminum. The paintball gun uses a custom hopper mounted remotely from the gun body. It has two webcams offering a 160 degree field of vision, and the image processing is done by a dual core pentium CPU booting windows xp off a compact flash card. The computer interfaces with the 1/4scale RC servos using a PIC24. The paintball sentry can either be configured via a computer GUI when a monitor is available or a baclkit keypad and 4×20 charachter display in the field.

Related: [Jared Bouck]’s paintball gun turret

Parts: I2C Real-time Clock Calendar (PCF8563)

June 26, 2009 by Ian 8 Comments

The PCF8563 is a real-time clock/calendar/alarm chip with an I2C interface. This would be useful in projects where the primary microcontroller doesn’t have enough resources for an interrupt driven clock.

We demonstrate the PCF8563 using the Bus Pirate after the break. For a limited time you can get your own Bus Pirate, fully assembled and shipped worldwide, for only $30.

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Home Made Solder Pot

June 26, 2009 by Steve Watkins 29 Comments

solder pot

Our reader [Damir] built a home made soldering pot. It can be used to solder and desolder components. To remove a through hole component, the solder side is placed in the bath. Then the component is removed with pliers. It is also possible to solder components, by placing the leads in the molten solder; similar to wave soldering. Another common use is tinning self stripping wire. The insulation of the wire is designed to burn off, allowing the strip and tin phase to be single step. This solder pot would be a nice addition to the hacker’s soldering station we had covered in 2008. For more pictures, check out the photo gallery. In the video embedded below, a transformer is easily removed from a modem.

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EVIC Engine

June 24, 2009 by Steve Watkins 45 Comments

evic

The EVIC is a computer controlled internal combustion engine, utilizing a cam less solenoid actuated valve system. In addition to intake and exhaust valve control, the processor also handles ignition timing. With dynamic valve timing, it is possible to make an engine more efficient. Where a classic combustion engine would wastefully burn fuel, the EVIC can skip power cycles which are not needed. By increasing the valve duration, the CPU enables easy starting. The latest is the EVIC Mk3 which adds an exhaust valve sensor, and 3:1 solenoid leverage. There is a photo gallery with several EVIC engines. The Mk2 Twin is demonstrated in the video embedded below.

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The Holy Toaster Kit

June 23, 2009 by Steve Watkins 39 Comments

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The holy toaster is an open source kit to put Jesus on your toast, complete with cost breakdown and engineering data files. A laser machined stainless steel Jesus blocks a pattern of radiation from browning the toast. Installation is quite simple. Use a pair of pliers to bend a few tabs for support, and then insert the pattern in the toaster. Browning adjustments may be required to obtain adequate contrast. Best results appear to come from Honey Bran Country Bread. Their Flickr page contains more photos and a video of the prototype being cut. Let everyone know about your divine toast with the twittering toaster we had covered in 2008. Below is the instructional video.

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How-to: Build Your Own Spot Welder

June 23, 2009 by Steve Watkins 85 Comments

Spot welders are used in the fabrication of automobiles, PC cases, power supplies, microwave ovens, electrical junction boxes, Faraday cages, and various electronics. A spot welder is used because it produces a highly defined point of contact weld. The materials are welded without excessive heating, so working pieces are handled easily. The weld is also highly controlled and repeatable. In this how-to we cover the basics of a spot welder, and then show you how to build one from a microwave oven transformer.

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Induction Furnace

June 22, 2009 by Steve Watkins 19 Comments

induction furnace

[Tim Williams] made his own induction furnace. A copper tubing coil forms the primary winding, as the material to be heated becomes the short circuited secondary. The load material is subject to high power magnetic fields operating at radio frequency. The rapidly changing field induces current flow within the material, creating a great deal of heat. The brute power required a cooling system to match. In the video below, the induction furnace can be seen melting common table salt.

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