[Alex] was frustrated by the amount of time it took to start prototyping with an AVR ATtiny. To make things easier, he built headers that carry the 8 and 20 pin chips and plug directly into breadboards. The boards include a 6pin ISP header, resonator, pull-up resistor, reset, and blocking caps. The ATtiny2313 version also has a serial connection header. This is a prototype though, and he forgot to route one of the connections. He plans on having a large batch of boards ready for next month.
Misc Hacks4135 Articles
Scrabble Keyboard
Here’s another bizarre keyboard mod to add to the pile. Unlike previous typewriter style mods, this one uses Scrabble tiles. All of the tiles were hand beveled and attached to a clicky keyboard. The Num, Cap, and Scroll lock buttons have their letters’ hollowed out so the LED light will shine through.
[via Gizmodo]
RepRap Pinch Wheel Extruder
What you see above is the culmination of [Zach Smith]’s work building a pinch wheel style extruder for the RepRap. The current RepRap 3D printer uses a screw mechanism to push 3mm polymer filament into a heating barrel where it is melted and then extruded through a fine nozzle. [Zach]’s new version uses a drive gear from SDP/SI mounted directly to the DC motor we saw him teardown earlier. He’s redesigned the carrier for the extruder as well. It’s now much lighter and has provisions for mounting current and future controller electronics along with a magnetic rotary encoder. In the last two days, he’s been doing real world testing. It’s been doing well, but he’s learning to do things like always using a full spool and not trying to run short lengths back to back.
PID SMD Reflow Hot Plate
[mightyohm] put together a nice piece of lab kit. It’s a PID controlled hot plate. The plate is capable of reaching 500F, hot enough to do SMD reflow soldering. The large chunk of metal has a hole drilled through the center to contain a cartridge heater. A thermocouple is used to monitor the temperature of the plate. Ceramic standoffs separate the plate from the rest of the device, but he still needs to come up with a way to stop the radiant heating. The control box houses the surplus PID controller along with the power switch and solid state relay (SSR).
Electric Spinning Wheel
[glacialwanderer], who you may remember from his CNC machine build, recently completed an electric spinning wheel. Spinning wheels are used by knitters to turn raw sheep’s wool into yarn. He went through several iterations before arriving at a good design. Besides the motor, there are two major components to the spinning wheel: the flyer and the bobbin. A Scotch tension brake is used to slow the rotation of the bobbin in relation to the flyer. This causes the wool to twist as it’s pulled on.
He initially tried to just use a dimmer switch with an AC motor. That quickly burnt up. The next version used a sewing machine motor since they’re designed with a variable speed control. Unfortunately, it didn’t have enough torque at low speeds. The final design used a DC motor with a SyRen motor controller. It offered plenty of power and at ~$150 it’s still less than the cheapest commercial models on eBay. You can see a video of it and the spinning process embedded below.
Libelium Arduino Contest
Libelium is holding another Arduino Open Hardware contest. Just create a how-to by April 15th that makes your daily life easier. Prizes include GPS, GPRS, SD, and solar modules designed for the Arduino.
High Voltage Cable Inspection
Have you ever wondered how they inspect high voltage cables without taking them out of service? Check out this video which offers a glimpse into the life of a professional high voltage cable inspector. There are parts of the job you’d expect—namely perching on the cable like a bird, trying to not fall off—but the part of the job you wouldn’t expect is the suit. This suit is made of 75% Nomex, to prevent it from catching fire, and 25% stainless steel thread, turning the suit into a wearable Faraday cage. Of course, because he’s got a Faraday cage mere millimeters from his skin, the cable inspector spends his workday surrounded by half a million volts. To avoid electric shock, he equalizes the voltage potential between himself and the line before touching the cable.
Depending on your specific phobias, this video might make your job seem really dull… or really really safe.
[via Gizmodo]