Misc Hacks

4028 Articles

Building An Electronic Tester For Measuring Arrow Stiffness

July 26, 2021 by 1 Comment

When shooting archery, if you want to be accurate, you need arrows of uniform specification and quality. One important part of this is making sure each arrow has a spine of similar stiffness. Traditionally, this is checked in a very analog way by using weights and measuring deflection of the arrow spine, but it can be done electronically too with this tester from [dvd8n].

The principle of operation is simple. The arrow is held up by two supports, 28 inches apart. The user then presses down in the center of the arrow, deflecting it by a 1/2 inch where itreaches a stop , and load cells at either end of the tester measure the force required to deflect the arrow by the set amount.

It allows arrows to be electronically measured in a fashion that is compatible with existing standards for measurement. The Arduino hardware which measures the load cells can also easily run conversion maths to display the arrow’s measured stiffness in whatever common spine measurement standard is desired. The system can also weigh the arrows, a useful thing to know for the home fletcher.

It’s a tidy build and one that should prove useful when [dvd8n] is building out their next quiver. We’ve seen other capable DIY archery hacks before, too. If you’ve got your own, drop us a line!

 

A Simple Sun Tracker With Very Few Parts

July 25, 2021 by 59 Comments

There are a huge number of ways to track the sun if you have some reason to do so. You can use time-based algorithms, or feed in coordinates from the Internet, or you could do it with minimal parts and no electronic processing at all. The latter is how this project from [3D Printer Academy] works. 

One key thing about this project is that you shouldn’t be fooled by the solar panels. They’re not here to generate power for external use. Instead, they’re wired up in opposing polarities to a DC gear motor. The motor turns the panel assembly. As one panel is hit by the sun, it turns the assembly to bring the other panel into the sun as well simply by applying a DC voltage to the motor. The other panel is wired up the opposite way, so if it is in the sun, it brings the other panel into alignment as well.

This serves as a very simple planar solar tracker. If you want to track the sun with minimal parts, this is a very easy way to do it. You’ll just need to put whatever you want to actually aim at the sun on top of the assembly. if that happens to be a larger solar panel, it may be cumbersome and another more complex design may be more suitable.

It’s an ingenious and easy way of tracking the sun, even if it’s not immediately apparent how the device would be useful in its current form. If you’ve got an idea how you would use such a mechanism, let us know in the comments.

We’ve seen other solar tracker projects before, too. Video after the break.

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Simple Tip Helps With Powder Coating Perfection On Difficult Parts

July 24, 2021 by 8 Comments

To say that that the commercially available garden path lights commonly available at dollar stores are cheap is a vast overstatement of their true worthlessness. These solar-powered lights are so cheaply built that there’s almost no point in buying them, a fact that led [Mark Presling] down a fabrication rabbit hole that ends with some great tips on powder coating parts with difficult geometries.

Powder coating might seem a bit overkill for something as mundane as garden lights, but [Mark] has a point — if you buy something and it fails after a few weeks in the sun, you might as well build it right yourself. And a proper finish is a big part of not only getting the right look, but to making these totally un-Tardis-like light fixtures last in the weather. The video series below covers the entire design and build process, which ended up having an aluminum grille with some deep grooves. Such features prove hard to reach with powder coating, where the tiny particles of the coating are attracted to the workpiece thanks to a high potential difference between them. After coating, the part is heated to melt the particles and form a tough, beautiful finish.

But for grooves and other high-aspect-ratio features, the particles tend to avoid collecting in the nooks and crannies, leading to an uneven finish. [Mark]’s solution was to turn to “hot flocking”, where the part is heated before applying uncharged coating to the deep features. This gets the corners and grooves well coated before the rest of the coating is applied in the standard way, leading to a much better finish.

We love [Presser]’s attention to detail on this build, as well as the excellent fabrication tips and tricks sprinkled throughout the series. You might want to check out some of his other builds, like this professional-looking spot welder.

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Joker Monitor Keeps An Eye On Hazardous Gas Levels

July 23, 2021 by 12 Comments

The Joker is a popular character in the Batman franchise, and at times uses poisonous gases as part of his criminal repertoire. That inspired this fun project by [kutluhan_aktar], which aims to monitor the level of harmful gases in the air.

The project doesn’t use just one gas sensor, but several! It packs the MQ-2, MQ-3, MQ-4, MQ-6, and MQ-9. This gives it sensitivity to a huge variety of combustible gases, as well as detecting carbon monoxide. The sensors are read by an Arduino Nano, which displays results on an RGB LED as well as an attached IPS screen.

Readings from each sensor can be selected by using an infrared remote. In order to best work as a safety device, however, it could be more useful to have the Arduino automatically cycle through each sensor, checking them periodically and raising an alarm in the event of a high reading.

The whole project is built on a custom PCB which is artfully constructed with an image of the Joker himself. It helps to make the project a bit more of a display piece, and speaks to the aesthetic skills of its creator.

It’s a fun build, and one that could be mighty capable with a few software tweaks. With that said, if you’re working in a space with real hazards from combustible gases, it may be worth investing in some properly rated safety equipment rather than relying on an Arduino project.

Incidentally, if you’d like to improve the results from using such gas sensors, we’ve looked at that in the past. Video after the break.

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A Nerf Ball Turret Complete With FPV

July 23, 2021 by 2 Comments

Sentry turrets have long been a feature of science fiction films and video games. These days, there’s nothing stopping you from building your own. [otjones99] has done just that, with his FPV Nerf Ball launcher.

The system works on the basic principle of launching soft foam balls via a pair of counter-rotating wheels. It’s a remarkably simple way of electrically launching projectiles without a lot of fuss and mucking around, and it works well here. A blower fan is used to gently roll ammunition towards the launcher wheels as required. There’s a hopper-style clip which uses a servo to drop one ball at a time into the launching tube.

An Arduino Uno is responsible for slewing the turret, and handling the firing process. A joystick is fitted with an NRF24L01 radio module to send signals to the Arduino to aim the turret, while an FPV camera mounted on the turret allows the user to remotely see what the turret is aiming at. With a simple pull of the joystick’s trigger, the turret opens fire.

It’s a fun build, and one that shouldn’t do too much damage to anything given the soft pliable nature of the Nerf ammunition. Of course, if you don’t want to aim your turret yourself, you can always go ahead and build yourself an automated sentry gun. Video after the break.

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LEGO Pole Climbers Are Great Study In What It Takes To Go Vertically Upwards

July 23, 2021 by 3 Comments

Climbing a pole with a robot might sound complicated and hard, but it doesn’t have to be. This video from [Brick Experiment Channel] demonstrates multiple methods of doing the job while keeping things simple from a mechanical perspective. (Video, embedded below.)

The first method uses a gravity locking design, where the weight of the battery pack is placed on a lever arm to increase the normal force on the wheels gripping the pole. Increasing the length of the lever arm, reducing the angle of the crawler, or adding grippier tyres can all be used to increase the grip with this design. The final design of this type is able to climb most of the way up an 8 meter flagpole without too much trouble.

The next version uses rubber bands to help add tension to grip the pole. This too works well and makes it to the top of the flagpole. The final build is a circulating design that looks truly wild in action, and winds its way to the top of the flagpole as well.

It’s great to see the experimental method of designing these Lego creations, as well as seeing how they do in the wild. [Brick Experiment Channel] has been featured here before, too.

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A Simple LEGO Automatic Transmission

July 22, 2021 by 9 Comments

The automatic transmission in your average automobile can be a complicated, hydraulic-y thing full of spooky fluids and many spinning parts. However, simpler designs for “automatic” gearboxes exist, like this Lego design from [FUNTastyX].

The build is based around a simple open differential but configured in a unique way. A motor drives what would typically be one of the output shafts as an input. The same motor is also geared what would normally be the main differential input shaft as well. In these conditions, this double-drive arrangement would sum the speed input and lead to a faster rotational speed at the other shaft, which becomes the output.

However, the trick in this build is that the drive going to what would be the usual differential input is done through a Lego slipper clutch. This part, as explained by [TechnicBricks], allows the outer teeth of the gear to slip relative to the shaft once torque demand is exceeded. What this functionally does is that when the output of the “automatic gearbox” is loaded down, the extra torque demand causes the clutch to slip. This then leads to only one input to the differential doing any work, changing the gear ratio automatically.

It’s likely not a particularly efficient gearbox, as there are significant losses through the very simple clutch, we suspect. However, it does technically work, and we’d love to see its performance rated directly against other simple Lego gearbox designs.

It’s a little confusing to explain in text, but the video from [FUNTastyX] does a great job at explaining the principle in just a few minutes. We’ve seen plenty of crazy Lego gearboxes over the years, and we doubt this will be the last. Video after the break.

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