Fluke Meter Fails With A Simple Problem

December 4, 2024 by Al Williams 19 Comments

[TheHWcave] found a Fluke 27 multimeter that looked like it had had quite a rough life. At first, the display flashed an overload indicator until he gave it a good smack—or, as he likes to call it, percussive maintenance. Even then, it would not give good readings, so it was time to open it up.

The display did work, so the obvious theory was something wrong with the analog board. Removing the shields showed what looked like a normal enough PCB. Or at least, the components looked fine. But on the solder side of the board, there was some corrosion on two contacts, so some careful cleaning and resoldering fixed the meter to be as good as new on at least some scales.

Tracing the pins, the corrosion put a resistor between two pins of an op-amp. The only remaining problem was the milliamp scale, but that was a simple blown fuse in the line. Since it was working, it was worth some time to clean up the ugly exterior, which is only cosmetic but still worth a little effort. He left the plastic case cracked and beaten, but he put a lot of effort into clearing up the display window.

You might wonder why you’d fix a meter when you can get one so cheap. However, these name-brand meters are high-quality and new, quite expensive. Even older ones can be worth the effort. While you usually don’t need an X-ray machine to fix something like this, it can’t hurt.

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Saving A Samsung TV From The Dreaded Boot Loop

November 30, 2024 by Lewin Day 39 Comments

[eigma] had a difficult problem. After pulling a TV out of the trash and bringing it home, it turned out it was suffering from a troubling boot loop issue that basically made it useless. As so many of us do, they decided to fix it…which ended up being a far bigger task than initially expected.

The TV in question was a Samsung UN40H5003AF. Powering it up would net a red standby light which would stay on for about eight seconds. Then it would flicker off, come back on, and repeat the cycle. So far, so bad. Investigation began with the usual—checking the power supplies and investigating the basics. No easy wins were found. A debug UART provided precious little information, and schematics proved hard to come by.

Eventually, though, investigation dialed in on a 4 MB SPI flash chip on the board. Dumping the chip revealed the firmware onboard was damaged and corrupt. Upon further tinkering, [eigma] figured that most of the dump looked valid. On a hunch, suspecting that maybe just a single bit was wrong, they came up with a crazy plan: use a script to brute-force flipping every single bit until the firmware’s CRC check came back valid. It took eighteen hours, but the script found a valid solution. Lo and behold, burning the fixed firmware to the TV brought it back to life.

It feels weird for a single bit flip to kill an entire TV, but this kind of failure isn’t unheard of. We’ve seen other dedicated hackers perform similar restorations previously. If you’re out there valiantly rescuing e-waste with these techniques, do tell us your story, won’t you?

Close Shave For An Old Oscilloscope Saved With A Sticky Note

November 23, 2024 by Dan Maloney 12 Comments

When you tear into an old piece of test equipment, you’re probably going to come up against some surprises. That’s especially true of high-precision gear like oscilloscopes from the time before ASICs and ADCs, which had to accomplish so much with discrete components and a lot of engineering ingenuity.

Unfortunately, though, those clever hacks that made everything work sometimes come back to bite you, as [Void Electronics] learned while bringing this classic Tektronix 466 scope back to life. A previous video revealed that the “Works fine, powers up” eBay listing for this scope wasn’t entirely accurate, as it was DOA. That ended up being a bad op-amp in the power supply, which was easily fixed. Once powered up, though, another, more insidious problem cropped up with the vertical attenuator, which failed with any setting divisible by two.

With this curious symptom in mind, [Void] got to work on the scope. Old analog Tek scopes like this use a bank of attenuator modules switched in and out of the signal path by a complex mechanical system of cams. It seemed like one of the modules, specifically the 4x attenuator, was the culprit. [Void] did the obvious first test and compared the module against the known good 4x module in the other channel of the dual-channel scope, but surprisingly, the module worked fine. That meant the problem had to be on the PCB that the module lives on. Close examination with the help of some magnification revealed the culprit — tin whiskers had formed, stretching out from a pad to chassis ground. The tiny metal threads were shorting the signal to ground whenever the 4x module was switched into the signal path. The solution? A quick flick with a sticky note to remove the whiskers!

This was a great fix and a fantastic lesson in looking past the obvious and being observant. It puts us in the mood for breaking out our old Tek scope and seeing what wonders — and challenges — it holds.

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Quick And Very Dirty Repair Gets Smoked PLC Back In The Game

November 21, 2024 by Dan Maloney 11 Comments

When electronics release the Magic Smoke, more often than not it’s a fairly sedate event. Something overheats, the packaging gets hot enough to emit that characteristic and unmistakable odor, and wisps of smoke begin to waft up from the defunct component. Then again, sometimes the Magic Smoke is more like the Magic Plasma, as was the case in this absolutely smoked Omron programmable logic controller.

Normally, one tasked with repairing such a thing would just write the unit off and order a replacement. But [Defpom] needed to get the pump controlled by this PLC back online immediately, leading to the somewhat unorthodox repair in the video below. Whatever happened to this poor device happened rapidly and energetically, taking out two of the four relay-controlled outputs. [Defpom]’s initial inspection revealed that the screw terminals for one of the relays no longer existed, one relay enclosure was melted open, its neighbor was partially melted, and a large chunk of the PCB was missing. Cleaning up the damaged relays revealed what the “FR” in “FR4” stands for, as the fiberglass weave of the board was visible after the epoxy partly burned away before self-extinguishing.

With the damaged components removed and the dangerously conductive carbonized sections cut away, [Defpom] looked for ways to make a temporary repair. The PLC’s program was locked, making it impossible to reprogram it to use the unaffected outputs. Instead, he redirected the driver transistor for the missing relay two to the previously unused and still intact relay one, while adding an outboard DIN-mount relay to replace relay three. In theory, that should allow the system to work with its existing program and get the system back online.

Did it work? Sadly, we don’t know, as the video stops before we see the results. But we can’t see a reason for it not to work, at least temporarily while a new PLC is ordered. Of course, the other solution here could have been to replace the PLC with an Arduino, but this seems like the path of least resistance. Which, come to think of it, is probably what caused the damage in the first place.

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Ruined 1993 ThinkPad Tablet Brought Back From The Brink

November 18, 2024 by Lewin Day 10 Comments

Collecting retrocomputers is fun, especially when you find fully-functional examples that you can plug in, switch on, and start playing with. Meanwhile, others prefer to find the damaged examples and nurse them back to health. [polymatt] can count himself in that category, as evidenced by his heroic rescue of an 1993 IBM ThinkPad Tablet.

The tablet came to [polymatt] in truly awful condition. Having been dropped at least once, the LCD screen was cracked, the case battered, and all the plastics were very much the worse for wear. Many of us would consider it too far gone, especially considering that replacement parts for such an item are virtually unobtainable. And yet, [polymatt] took on the challenge nonetheless.

Despite its condition, there were some signs of life in the machine. The pen-based touch display seemed to respond to the pen itself, and the backlight sort of worked, too. Still, with the LCD so badly damaged, it had to be replaced. Boggling the mind, [polymatt] was actually able to find a 9.4″ dual-scan monochrome LCD that was close enough to sort-of fit, size-wise. To make it work, though, it needed a completely custom mount to fit with the original case and electromagnetic digitizes sheet. From there, there was plenty more to do—recapping, recabling, fixing the batteries, and repairing the enclosure including a fresh set of nice decals.

The fact is, 1993 IBM ThinkPad Tablets just don’t come along every day. These rare specimens are absolutely worth this sort of heroic restoration effort if you do happen to score one on the retro market. Video after the break.

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Repairing The Questionable £25,000 Tom Evans Audiophile Pre-Amp

November 14, 2024 by Maya Posch 121 Comments

One of the power supply boards in the Tom Evans Mastergroove SR MkIII preamplifier. (Credit: Mend it Mark, YouTube)

It’s not much of a secret that in the world of ‘audiophile gear’ there is a lot of snake oil and deception, including many products that are at best of questionable value. The Tom Evans Mastergroove SR mkIII preamplifier is one example of this, as [Mark] from the Mend it Mark YouTube channel found in a recent video when he got one to repair which the manufacturer claimed ‘could not be fixed’. This marvel of audio engineering provides amplification for record players, for the low-low price of only twenty-five thousand quid, or about 29.000 US bucks. So what’s inside one of these expensive marvels?

Claiming to be a high-end unit, with only ten units produced per year, you’d expect a gold-plated PCB with excellent noise isolation. The unit does come with an absolutely massive external power supply that dwarfs the preamplifier itself, but the real surprise came after opening up the unit itself to take a peek at the damage, some of which was caused by transport.

As it turns out, the inside of the preamplifier consists out of four stacks of rather cheap, home-made looking boards with what looks like improvised RF shielding in the form of bare PCBs and filed-off markings on many parts. In between the rat’s nest of wiring running everywhere, [Mark] had to trace the broken channel’s wiring, creating a full repair manual in the process. Along the way one of the opamp boards was found to be defective, courtesy of a single shorted tantalum capacitor.

With the tantalum capacitor replaced, [Mark] had repaired the unit, but even though the preamplifier isn’t terribly designed, the illusion of its price tag has been shattered worse than the contents of a parcel kicked across the parking lot by the Royal Mail.

Thanks to [Jim] for the tip.

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Reviewing The World’s 2nd Smallest Thermal Camera

November 7, 2024 by Al Williams 26 Comments

A thermal camera is a very handy tool to have, and [Learn Electronics Repair] wanted to try out the Thermal Master P2 for electronic repair, especially since it claims to have a 15 X digital zoom and 1.5 degree accuracy. The package proudly states the device is the “World 2nd Smallest Thermal Camera” — when only the second best will do.

The camera is tiny and connects to a PC or directly to a tablet or phone via USB C. However, it did look easier to use on the end of a cable for probing things like a PC motherboard. The focus was fairly long, so you couldn’t get extremely close to components with the camera. The zoom somewhat makes up for that, but of course, as you might expect, zooming in doesn’t give you any additional resolution.

He also compares the output with that of a multimeter he uses that includes an IR camera (added to our holiday gift list). That multimeter/camera combo focuses quite closely, which is handy when picking out a specific component. It also has a macro lens, which can zoom up even more.

We’ve looked at — or, more accurately, through — IR cameras in the past. If you are on a tight budget and you have a 3D printer, you might try this method for thermal imaging, but it doesn’t use the printer the way you probably think.

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