Repairing Traces On A Delidded Pentium III CPU Gone Wrong

September 4, 2026 by Maya Posch 13 Comments

Delidding a CPU involves removing the integrated heat spreader (IHS) that’s put over the bare die and the substrate that it is mounted on. The reason for this is usually to improve cooling performance, as the IHS is effectively a small heatsink between the die and the large heatsink, adding more problematic thermal interfaces. If delidding is done improperly it can cause severe damage to the substrate, as in the case of a very nice 1.3 GHz Tualatin Pentium III CPU that [Bits und Bolts] got in an eBay lot with nasty delidding damage.

With the delidding enthusiast presumably having used brute force and ignorance combined with a prying implement, around a dozen of tiny traces on the substrate got severed, requiring tedious trace repair to fix. After confirming that with the severed traces the CPU is indeed busted, enough of the soldermask is removed to make a repair.

Any traces that were still good got covered with soldermask, while for the remainders the thinnest available copper wire was used to create new traces. Although very much doable with a good microscope and a steady hand, this is definitely one of those things that’s much easier to prevent than to fix.

With IHSes having become standard on CPUs, delidding continues to this day, with increasing risks of severed traces and ripped-off capacitors should it go wrong. Although those newer CPU substrates are probably not repairable, repairing these older CPUs instead of tossing them as e-waste seems plausible at least.

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How Gold Plastic Syndrome Is Killing Toys And Game Consoles

September 1, 2026 by Maya Posch 23 Comments

In a recent video [Sqwerks] does a deep-dive into the problem of disintegrating plastic enclosures of Nintendo DS consoles. These original NDS handheld consoles have a metallic-like coating that appears to interact with the ABS plastic, causing yellowing as well as extreme brittleness and correspondingly broken hinges. Unsurprisingly, this causes the shell to essentially disintegrate the moment you try to disassemble them for something like a screen replacement.

While somewhat the opposite of plasticizer migration into ABS from PVC insulation that we covered before, the underlying cause is probably similar, with the Transformers toy community having come to call it Gold Plastic Syndrome (GPS) based on the fact that it were mostly gold-colored parts on these plastic toys that seemed to be affected. Over time the additives used to add a cool metal sheen and swirls to the plastic appear to interact in a way that makes the ABS plastic very brittle.

Although the underlying cause of GPS doesn’t appear to be known yet, the Transformers community has documented this happening since the late 1980s and into the early 2000s, with even reports that some toys from the mid-2010s suffer from this. Whatever the underlying cause of GPS is, the result is always the same, with disintegrating brittle plastic and often a powdery residue.

In the case of NDS consoles, replacing the affected shell with a third-party replacement is still a viable option today, with [Sqwerks] recommending this solution. For other enclosures and toys where the plastic effectively is the toy, it might be that all we can do is watch them slowly disintegrate until we figure out how to revert GPS.

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Fixing An Expensive Amprobe Cable Tracer With Mystery Fault

August 31, 2026 by Maya Posch 13 Comments

Perhaps the most annoying kinds of faults are those that involve expensive equipment that just sit around in a cupboard, only for them to just stop working at all. Such was the case with the £2,000 Amprobe cable trace kit that [Tom] bought for work-related purposes. After sitting around unused for a few years, the signal generating part of the kit refused to power up at all, with Fluke’s service department wanting at least £600 to even attempt a repair after already having had [Tom] cough up £70 to even get this quote.

Subsequently he instead sent it to [Buy it Fix it] on YouTube for an attempted repair, which at the very least would be a less costly option. These systems use a signal generator connected to the cable, with a separate detector wirelessly tracking this signal. By itself that doesn’t sound too complex, but as it turns out it wasn’t quite so straightforward to diagnose.

After eliminating a basic power or display issue, the SoC’s boot sequence was traced, including reading from the 128 MB NAND Flash. At first glance the unit appeared to be trying to boot and work as normal, which was confirmed after finding a serial port and seeing the log output on it. This showed that the NAND Flash’s boot image failed validation due to apparent corruption.

After desoldering the TSOP 48 Flash package and stuffing it into a reader, at first glance the data on it looked fine. After a tragic detour with Google’s Gemini chatbot that led to a lot of wasted time, the solution that the human intelligence came up with was to crack open the tracer unit in the set and ogle at its firmware, in particular the bootloader.

Comparing the two Flash dump files, there were a few flipped bits in the bootloader section, likely due to cells in the Flash having lost their charge. Writing the generator’s Flash with a corrected image led to it booting up happily again into the Linux 2.6-based firmware, seemingly no worse for wear. Of course, one has to consider here that the NAND Flash IC clearly has a few leaky cells in it, so replacing it with a fresh one could be a good idea for a long-term fix.

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Reviving An SD Card With Shorted Capacitors

August 28, 2026 by Maya Posch 19 Comments

A nice thing about SD cards is that even in their non-micro format they are conveniently small. This is however a bit of a problem when an SD card stops working, as they are not exactly designed to be easy to service, or to recover data from. There is however a very good chance that the Flash memory and controller are still fine, and it’s actually one of the passives on the tiny PCB that failed, as with the 32 GB SD card that [Yevgeniy Kapishon] recently diagnosed and recovered data from for a customer.

Tiny capacitors in an SD card package. (Credit: Aeson Labs)

A big hint during initial diagnostics was a clear short between the supply rail and ground, but as became clear when taking the SD card apart, this one was built as a monolithic package, without exposed components on a PCB as in older SD cards. Correspondingly an X-ray machine and thermal camera were used to figure out what was inside the package, and where the short was located.

By combining the hot spot image with the X-ray it was determined that the problem was with some passives near the edge of the package. Some careful material removal later two miniscule capacitors were found to be the culprit and gently removed. With this the short on the power rail vanished, and the SD card started working again.

Having a shorted MLCC or similar passive component is a very common failure mode in general which can cripple even the most expensive device. Even if SD cards still aren’t really repairable, it’s at least reassuring to know that in many cases the data is fairly easy to recover once you have identified and removed the offending part.

So, You Want To Fix An Old Camera

August 18, 2026 by Jenny List 15 Comments

Old cameras are a fantastic way to experiment with photography, and outside a few brands, they can be an inexpensive way too. It’s easy to find older cameras in a broken condition for a lot less money, but if you’re tempted to fix one then [enthdegree] has some advice for you.

It’s ostensibly a set of notes on the disassembly and repair of a Nikon F100 35mm film SLR, but along the way it’s full of useful tips and tricks for camera disassembly. he materials you’ll need, advice on not losing screws is one, and warnings against disassembling too much is another. It’s all the stuff he wished he’d known before starting, and now you can know it too.

Fixing up old cameras in this way is rewarding, and something we’ve certainly been known to do ourselves. But it’s worth bearing in mind that it’s not for the faint-hearted, and with decades of old film cameras sitting unused, often a working example might make more sense.

Radio Shack Toy Returns To Life

August 15, 2026 by Al Williams 29 Comments

[The Modern Rogue] found an old childhood friend in a closet: a Radio Shack 200-in-1 electronic kit. Along with [Josh Nass], he put it through its paces and made a few repairs along the way. As you might expect, the batteries had long ago leaked out their magic juice.

If you missed these, they were a host of real electronic components with springs connected to the leads. To make a circuit, you bend the spring over, insert a wire, and let go of the spring. By changing the wiring, you could make radios, alarms, computer circuits, and more

There were dozens of these kits, some more capable than others. This was a particularly nice one with a loaded front panel and several exotic components. In the end, they made a code practice oscillator, and it worked.

While you can’t find kits exactly like these anymore, you can make your own. Or try Snap Circuits and print your own modules. You take solderless breadboards for granted today, but they haven’t always been around or affordable.

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A Tape Deck Gets A Service

August 15, 2026 by Jenny List 7 Comments

If there’s an engineer’s equivalent to those YouTube ASMR videos, then perhaps it comes in a good repair or servicing journey filmed without edits at the bench. Relaxing to watch, has an interesting outcome. So it is with [Ken’s Shop], as he performs a full service on a Realistic cassette deck from we are guessing, the late 1970s or early 1980s.

These decks are nothing particularly special and can be found wherever second-hand consumer electronics go to die, but compared to may newer electronic devices they are surprisingly well-built. Their decades-old mechanicals usually only need a good clean and lubricate, their belts may need replacing, and perhaps the azimuth needs a tweak, but returning them to their former glory is rarely more than a bench session away.

So this is what we get, a relaxing twenty minutes or do of watching a guy fix a tape deck. A chuckle came here at Hackaday from our colleague Al passing this on, we agree with his not missing working on this type of deck as they could be fiddly. But still, if you find one of these and want it, they’re fixable with relative ease.

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