The Mystery Of The Messed-Up Hammond X5

[Filip] got his hands on a sweet old Hammond X5 organ, but it had one crucial problem: only half of the keys worked. Each and every C#, D, D#, E, F, and F# would not play, up and down the keyboard, although the other notes in between sounded just fine.

Those of you with an esoteric knowledge of older electric organs will be saying “it’s a busted top-octave generator chip”, and you’re right. One of the TOGs worked, and the other didn’t. [Filip] rolled his own top-octave generator with a Pico, in Python no less, and the old beauty roared to life once more.

But what is a top-octave generator, you may ask? For a brief period of time in the early 70s, there were organs that ran on square waves. Because a musical octave is a doubling or halving of frequency, you can create a pitch for every key on the organ if you simply create one octave’s worth of pitches, and divide them all down using something as simple as a binary counter IC. But nobody makes top-octave chips any more.

Back in 2018, [DC Darsen] wrote in asking us if we knew about any DIY top-octave designs, and we put out an Ask Hackaday to see if you all could make a top-octave generator out of a microcontroller. We got a super-optimized code hack in response, and that’s worth checking out in its own right, but we always had the nagging suspicion that a hardware solution was the best solution.

We love how [Filip]’s design leans heavily on the Pico’s programmable input/output hardware modules to get the job done with essentially zero CPU load, allowing him to write in Python and entirely bypassing the cycle-counting and assembly language trickery. The voltage shifters and the switchable jumpers to swap between different top-octave chip types are a nice touch as well. If you have an organ that needs a top-octave chip in 2024, this is the way we’d do it. (And it sounds fantastic.)

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Fixing 1986 Sinclair Spectrum+2 With A High-Score Of Issues

The Sinclair ZX Spectrum+2 was the first home computer released by Amstrad after buying up Sinclair. It’s basically a Sinclair ZX Spectrum 128, but with a proper keyboard and a built-in tape drive. The one that [Mark] of the Mend it Mark YouTube channel got in for repair is however very much dead. Upon first inspection of the PCB, it was obvious that someone had been in there before, replacing the 7805 voltage regulator and some work on other parts as well, which was promising. After what seemed like an easy fix with a broken joint on the 9 VDC input jack, the video output was however garbled, leading to the real fault analysis.

Fortunately these systems have full schematics available, allowing for easy probing on the address and data lines. Based on this the Z80 CPU was swapped out to eliminate a range of possibilities, but this changed nothing with the symptoms, and a diagnostic ROM cartridge didn’t even boot. Replacing a DS74LS157 multiplexer and trying different RAM chips also made no difference. This still left an array of options on what could be wrong.

Tracking down one short with an IC seemed to be a break, but the video output remained garbled, leaving the exciting possibility of multiple faults remaining. This pattern continues for most of the rest of the video, as through a slow process of elimination the bugs are all hunted down and eliminated, leaving a revived Spectrum+2 (and working tape drive) in its wake, as well as the realization that even with all through-hole parts and full schematics, troubleshooting can still be a royal pain.

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Emulating The Battery Controller In An Ancient Acer PDA

[Mark B] had a problem. He’d come into possession of an Acer N30 PDA, sans batteries. He couldn’t just throw any old cells in, since the unit expected to communicate with an onboard controller chip in the original pack. What ensued was his effort to emulate the original battery controller hardware. This is classic Hackaday right here, folks.

Just wiring in typical Li-Ion voltages to the PDAs battery pins wasn’t enough to make this Windows CE device happy. The device kept fleeing to sleep mode, thinking the battery was faulty or very low. Eventually, inspecting the motherboard revealed the PDA hosted a BQ24025 charger IC from Texas Instruments. [Mark] surmised it was trying to communciate with a BQ26500 “gas gauge” IC from the original battery pack. Armed with that knowledge, he then set about programming an STM32 chip to emulate its behavior. He then successfully ported the functionality over to a CH32V003 microcontroller as well. Paired with a Nokia BL-5CT battery, he had a working portable power solution for his PDA.

It’s great to see ancient hardware brought back to functionality with some good old fashioned hacking. I’d hoped to do the same with my Apple Newton before someone nicked it from my lounge room, more’s the pity. If you’re rescuing your own beleaguered battery-powered portables, don’t hesitate to let us know!

Apple Newton Gets Rebuilt Battery Pack

We all carry touch screen computers around in our pockets these days, but before the smartphone revolution, there was the personal digital assistant (PDA). While it wasn’t a commercial success, one of the first devices in this category was the Apple Newton. Today they’re sought after by collectors, although most of the ones surviving to this day need a bit of rework to the battery pack. Luckily, as [Robert’s Retro] shows, it’s possible to rebuild the pack with modern cells.

By modern standards, the most surprising thing about these battery packs is both that they’re removable and that they’re a standard size, matching that of AA batteries. The Newton battery pack uses four cells, so replacing them with modern rechargeable AA batteries should be pretty straightforward, provided they can be accessed. This isn’t as easy, though. In true Apple fashion the case is glued shut, and prying it apart can damage it badly enough so it won’t fit back in the tablet after repair is complete. The current solution is to cut a hatch into the top instead and then slowly work on replacing the cells while being careful to preserve the electronics inside.

[Robert’s Retro] also demonstrates how to spot weld these new AA batteries together to prepare them for their new home in the Newton case. With the two rows fastened together with nickel strips they can be quickly attached to the existing electrical leads in the battery pack, and from there it’s just a matter of snapping the batteries into the case and sliding it back into the tablet. If you’re looking for something a bit more modern, though, we’d recommend this Apple tablet-laptop combo, but it’s not particularly easy on the wallet.

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Saving An Electron Microscope From The Trash

Who wouldn’t want to have a scanning electron microscope (SEM)? If you’re the person behind the ProjectsInFlight channel on YouTube, you certainly do. In a recent video it’s explained how he got his mittens on a late 1980s, early 1990s era JEOL JSM-5200 SEM that was going to be scrapped. This absolute unit of a system comes with everything that’s needed to do the imaging, processing and displaying on the small CRT. The only problem with it was that it was defective, deemed irreparable and hence the reason why it was headed to the scrap. Could it still be revived against all odds?

The JEOL JSM-5200 SEM after being revived and happily scanning away. (Credit: ProjectsInFlight, YouTube)

The good news was that the unit came with the manual and schematics, and it turns out there’s an online SEM community of enthusiasts who are more than happy to help each other out. One of these even had his own JSM-5200 which helped with comparing the two units when something wasn’t working. Being an SEM, the sample has to be placed in a high vacuum, which takes a diffusion vacuum pump, which itself requires a second vacuum pump, all of which requires voltages and electronics before even getting to the amplification circuitry.

Since the first problem was that this salvaged unit wasn’t turning on, it started with the power supply and a blown fuse. This led to a shorted transformer, bad DC-DC converters, a broken vacuum pump, expired rubber hoses and seals, and so on, much of which can be attributed simply to the age of the machine. Finding direct replacements was often simply impossible to very expensive, necessitating creative solutions along with significant TLC.

Although there are still some small issues with for example the CRT due to possibly bad capacitors, overall the SEM seems to be in working condition now, which is amazing for a unit that was going to be trashed.

Thanks to [Hans] for the tip.

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The £25,000 Tom Evans Pre-Amp Repair And A Copyright Strike

We were recently notified by a reader that [Tom Evans] had filed a copyright claim against [Mark]’s repair video on his Mend it Mark YouTube channel, taking down said repair video as well as [Mark]’s delightful commentary. In a new video, [Mark] comments on this takedown and the implications. The biggest question is what exactly was copyrighted in the original video, which was tough because YouTube refused to pass on [Mark]’s questions or provide further details.

In this new video the entire repair is summarized once again using props instead of the actual pre-amp, which you can still catch a glimpse of in our earlier coverage of the repair. To summarize, there was one bad tantalum capacitor that caused issues for one channel, and the insides of this twenty-five thousand quid pre-amp looks like an artistic interpretation of a Jenga tower using PCBs. We hope that this new video does stay safe from further copyright strikes from an oddly vengeful manufacturer after said manufacturer event sent the defective unit to [Mark] for a repair challenge.

Since this purportedly ‘audiophile-level’ pre-amplifier uses no special circuits or filtering – just carefully matched opamps – this is one of those copyright strike cases that leave you scratching your head.

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How Corroded Can A Motherboard Be?

We will admit it. If we found a 386 motherboard as badly corroded as the one [Bits und Bolts] did, we would trash it—not him, though. In fact, we were surprised when he showed it and said he had already removed most of it in vinegar. You can check the board out in the video below.

There was still a lot of work to do on both the front and back of the board. The motherboard was a Biostar and while it isn’t as dense as a modern board, it still had plenty of surface mount parts jammed in.

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