Going From Idea To Schematic To Printed PCB

May 10, 2012 by Brian Benchoff 25 Comments

Building a circuit on a bread board makes life much easier, but eventually you’re going to want a PCB for one of your circuits. Luckily, [Will] from Revolt Lab put up a trio of posts that will take you idea and turn it into a schematic and PCB.

First up is an awesome tutorial on the circuit design program Fritzing. While you won’t find Fritzing on the computer of anyone making a living doing circuit design work – those people usually go for Eagle or KiCad – Fritzing is very easy to use but still has a ton of features. Using Fritzing isn’t very hard, either. [Will]’s tutorial goes over copying your breadboarded circuit into Fritzing, creating a schematic from the bread board layout, and finally converting that to PCB artwork.

Once you have board artwork for your circuit, you’re probably going to want a real-life PCB. [Will]’s board etching tutorial goes over the toner transfer method of PCB creation. Basically, print your circuit onto glossy photo paper with a laser printer, put it face down on a copper board, then take a clothes iron to it. If you’re lucky, the laser printer toner will have transferred to the copper making a nice etch resist. To get rid of all that superfluous copper, [Will] used ferric chloride but a Hydrochloric Acid/Hydrogen Peroxide mix will work just as well.

Before you etch your boards, you might want to thing about building an etch tank that keeps all your slightly dangerous chemicals in one container. [Will]’s etch tank uses a large water container and a few pieces of LEGO to suspend the board in the etch solution. It etches boards a lot faster than laying them face down in a tray, allowing you to go from idea to finished piece a lot quicker.

Flying Microscope Build Seems Way Too Nice For A Home Lab

May 9, 2012 by Mike Szczys 15 Comments

This flying microscope is a tool which [Darrell Taylor] can be very proud of. He wanted to have an inspection microscope for working with surface mount projects. He got his hands on a binocular version for a song and dance because it came without a stand. Initially he built a simple rig but if it wasn’t in the right place it was hard on the body, and the upright section was getting in the way of larger projects.

This time around he used a hanging track system instead of a stand. He had some aluminum track on hand which was originally meant for use with a sliding glass door. He fabricated a trolley to interface with the track, and added a vertical rod to support the microscope. This makes it easy to slide the unit to the side when not in use, and provides for some height adjustment as well. To add to the functionality he included a light on the opposite side of the scope. This keeps the project illuminated without shadows being cast by his hands or the scope itself.

Upgrading A Digital Multimeter To Tell The Temperature

May 4, 2012 by Caleb Kraft 16 Comments

[Rajendra] tipped us off to this really slick hack he’s done to allow his multimeter to tell the ambient temperature. He’s basically measuring the output of an LM35 temp sensor that he has mounted in the case. The circuit is extremely simple and only requires the sensor, a couple resistors, and a switch so that you can return to normal function. When finished, you’ll have a multimeter that will display the ambient temperature when set to to the correct range (0-200 mV in his case). The switch is there so that you can return your multimeter to normal function afterwards. While [Rajendra] chose to display ambient temperature, you could just as easily create an external probe for measuring other things.

Watch A Shop Tour Through The Screen Of An Oscilloscope

May 3, 2012 by Mike Szczys 7 Comments

[Alan] posted a video tour of his electronics shop, but you’ll be viewing it through the green screen of an oscilloscope. The image above is a video camera filming a scope screen which displays the image of…. an oscilloscope (insert your own Yo Dawg meme here). But first he shares the technique he uses to display composite video on an oscilloscope screen.

The first three minutes of the video after the break are devoted to the video display hack. He starts with a glimpse of the breadboard circuit which takes the composite video signal and provides the necessary X, Y, and Z input signals to the scope to perform like this. He then walks through each portion of the schematic, which is based on an LM1881 video sync separator chip. The horizontal and vertical sync signals are separated by this chip, then filtered to produce ramp voltages for each to drive X and Y. The Z-axis is fed through a simple inverter circuit; Bob’s your uncle and your oscilloscope is now a TV monitor.

Of course this is not the first time this has been done. But we loved [Alan’s] presentation, and thought the shop tour was a fun way to finish off the video.

Continue reading “Watch A Shop Tour Through The Screen Of An Oscilloscope” →

Using An NES Controller With An Atari 2600

May 2, 2012 by Caleb Kraft 17 Comments

Instructibles user [Danjovic] managed to get his hands on an Atari 2600, but all the joysticks were damaged beyond repair. Instead of building an atari joystick from scratch, he looked to a slightly newer generation of gaming and decided to us an NES controller instead. This was done fairly easily with the aide of an Arduino.

This seems like a nice easy mod that could breathe a little new life into some old games, but we just can’t imagine playing without that original joystick!

GPIB Connectivity Twofer

May 1, 2012 by Mike Szczys 39 Comments

Dust off that old GPIB hardware and hook it up to your modern computing platform using either of these two solutions. If you haven’t a clue what we’re talking about you probably don’t own any fifty-year-old test equipment. But the General Purpose Interface Bus (aka IEEE-488) was fairly common on 1960’s era test equipment like multimeters and logic analyzers.

[Sven Pauli] is responsible for the RS232 GPIB interface board (translated) in the upper left. It uses an ATmega16 and a couple of classic bus driver chips to get the job done.

To the lower right is a USB to GPIB converter board that [Steven Casagrande] developed. This one is PIC based, using the 18F4520 and an FTDI chip to handle the USB side of the equation.

Check out the connector that is used for this protocol. We’d bet that’s not the easiest part to source. But at least now you’ll know what you’re looking at when pawing through the flea market offerings.

Etching Your Own Boards Really, Really Fast

April 30, 2012 by Brian Benchoff 43 Comments

Sometimes the planets align and the Hackaday tip line gets two posts that are begging to be used together. Here’s two hacks to etch your own boards at home in just a few minutes.

Toner transfer PCBs on the quick

One way of putting an etch mask on a PCB is with the toner transfer method: print your circuit on a piece of inkjet photo paper using a laser printer, lay that circuit face down on a sheet of copper, and go at it with a clothes iron. This takes a heck of a lot of time and effort, but [Dustin] found another way. He used parchment paper instead of inkjet photo paper. Once the paper was on the board, he rolled it through a laminator. The results are awesome. It’s a very fast process as well – you don’t need to soak your board in water to get the photo paper off.

Etching that’s like wiping the copper away

[Royce] wrote in from the Milwaukee Makerspace to tell us about [Tom]’s etching process that is like wiping the copper off the board. He used Muratic (Hydrochloric) acid and Hydrogen Peroxide with a sponge to wipe that copper away. The trick in this, we think, comes from the 30% H202 [Tom] picked up at a chemical supply company, but we’re pretty sure similar strengths can be purchased from beauty supply stores. Check out the video after the break to see [Tom] etch a 1 oz. board in just a few seconds.

Continue reading “Etching Your Own Boards Really, Really Fast” →