Drill Press For Through-hole PCB Manufacturing

November 29, 2010 by Mike Szczys 17 Comments

This drill press was built to drill through-hole printed circuit boards. [Rhys Goodwin] didn’t want to shell out for new equipment, so he dug through his scraps to see what he could accomplish. He already had the power drill, and there was no shortage of wood and fasteners. Once he had a mounting platform for the power tool he grabbed a pair of slides from and old rack-mount server rail. This provides smooth and precise movement, along with a tension sprint to keep the rig elevated above the work surface. Turns out the only thing he didn’t already have was the mini-chuck for gripping the 0.8 mm drill bit.

It seems as if [Rhys] is hacking up a storm lately. This drill press is for use with his Inkjet/Toner PCB process from two weeks ago. We also covered his bulk component salvaging system in Sunday’s Links post.

Double The Hertz, Double The Pleasure

November 24, 2010 by Joseph Thibodeau 41 Comments

[tinhead] has opened up a Tekway DST1102B oscilloscope and doubled its bandwidth to 200MHz, sharing his work in the eevblog forum. This is great news to anyone who is looking for a faster sampling rate but can’t afford the high-end models. Mind you, for a lot of us even these Hanteks and Tekways are hard to afford but there are more appropriate options for the ramen-dependent hacker.

In the hacking guide [tinhead] includes comprehensive information on the different scopes he originally considered (a Rigol, Atten and UniTrend) before settling on the Tekway, as well as links to regional distributors for the hackable scope. Good quality benchtop units are invaluable for development and troubleshooting, and it pays off to understand their inner workings. It’s heartwarming to know that even the tools of hacking can be hacked.

Global Village Construction Set

November 18, 2010 by Mike Szczys 56 Comments

The Global Village Construction Set is an open hardware initiative aimed at sharing tool-building knowledge. They believe that to build civilization you need forty basic tools, eight of which they’ve already prototyped and made available on their wiki. Included in these is a tractor which reminds us of a beefy bobcat. It has a soil pulverizing attachment which can be used to break down soil and feed it to their soil brick compressor. That machine spits out compressed dirt bricks which are used as building materials. They’re stacked on concrete footings and then limewashed to protect the un-baked bricks from water erosion. Does this remind anyone else of real-life Minecraft?

Above you can see a group of Open Source Ecology developers showing off bricks in front of the machine that made them, with the tractor/soil pulverizer to the right. Take a look at the videos about the construction set and brickmaking after the break. And learn more by perusing their weblog.

If you think an apocalypse is on the way you might want to buddy-up with these folks. They seem to know what they’re doing.

Continue reading “Global Village Construction Set” →

Direct To PCB Inkjet Printing

November 14, 2010 by Mike Szczys 31 Comments

[Rhys Goodwin] has been working on a system to print resist onto copper clad using an inkjet printer. This is a toner transfer alternative as it still uses toner, just not quite as you’d expect. The first step is to modify an inkjet printer, separating the carriage from the feed rollers in order to increase the clearance for the substrate. Instead of printing with etch resistant ink, as we’ve seen before, [Rhys] prints with black ink and then covers the board (ink still wet) in laser toner. Once there’s good adhesion he blows off the excess and bakes the board in a sandwich press, with spacers to keep the iron from touching the surface of the copper clad. This cooks the resist into a hard plastic layer and the board is ready for the acid. Watch him walk you through the process after the break.

[Rhys] uses the same method for silk screen, printing in red and baking the ink onto the substrate without added toner. This produces a nice looking board but it’s still quite a bit of work. It certainly sheds more light on the process than that laser-printer method from back in May. We hope you’ve been inspired by this and come up with the next innovation that makes this process easier.

Continue reading “Direct To PCB Inkjet Printing” →

Test Beds And Jigs With Pogo Pins

November 4, 2010 by Devlin Thyne 21 Comments

Pogo pins – spring-loaded pin contacts are pretty fun to play with and even cooler when they get used in electronic devices like Adafruit and SparkFun’s test jigs. Check after the break for how these two companies have created their own production hacks. Continue reading “Test Beds And Jigs With Pogo Pins” →

UV EPROM Eraser In A Toolbox

October 21, 2010 by Mike Szczys 20 Comments

[Devon Croy] belongs to a hackerspace that works hard to keep hardware from going to the landfill. He found they were in possession of over a hundred Erasable Programmable Read Only Memory chips (EPROM). Not to be confused with EEPROM, which are electronically erasable, these EPROM chips require a strong source of UV light to blank the old data before they can be written again.

Instead of buying a tool to erase two or three chips at a time he built his own bulk EPROM eraser from an old metal toolbox. He used parts from a fluorescent black light and acquired a new bulb that generates light in the UVC spectrum, the band which works as an eraser for the chips. After bolting the parts into the case he added a spring-loaded timer knob and a safety switch that kills the power when the case is opened, similar to the UV exposure box we looked at yesterday.

Of course, if you don’t need a bulk eraser you could shop some garage sales for a UV pacifier cleaner which can also erase EPROM chips.

AVR DDS Signal Generator Improvements

October 20, 2010 by Mike Szczys 11 Comments

[Vassilis Papanikolaou] took a good thing and made it better with some design upgrades to this AVR based signal generator. We looked at version 1.0 of this tool back in 2006 and since then it saw an upgrade to 2.0. But [Vassilis] wanted to take things one step further, with a compact single-sided PCB. What you see above is the beautiful result of his work; a professionally made board that is compact, uses through-hole components, and has zero wire jumpers.

If you want to build one for yourself there’s a great parts list as well as board artwork and schematic. The system uses an ATmega16 so you’ll need a way to program one. There’s also just a bit of firmware tweaking to remap the control buttons to match the updated hardware layout.