Weasley Clock For Magically Low Cost

November 24, 2022 by Bryan Cockfield 12 Comments

For those unfamiliar with the details of the expansive work of fiction of Harry Potter, it did introduce a few ideas that have really stuck in the collective conscious. Besides containing one of the few instances of time travel done properly and introducing a fairly comprehensive magical physics system, the one thing specifically that seems to have had the most impact around here is the Weasley family clock, which shows the location of several of the characters. We’ve seen these built before in non-magical ways, but this latest build seeks to drop the price tag on one substantially.

To do this, the build relies on several low-cost cloud computing solutions and smartphone apps to solve the location-finding problem. The app is called OwnTracks and is an open-source location tracker which can report data to any of a number of services. [Simon] sends the MQTT data to a cloud-based solution called HiveMQCloud, but you could send it anywhere in principle. With the location tracking handled, he turns to some very low-cost Arduinos to control the stepper motors which point the clock hands to the correct locations on the face.

While the build does rely on a 3D printer for some of the internal workings of the clock, this does bring the cost down substantially when compared to other options. Especially when compared to this Weasley family clock which was built into a much larger piece of timekeeping equipment, having an option for a lower-cost location-tracking clock face like this one is certainly welcome.

A 3D Printer With Quadruple The Output

October 19, 2022 by Bryan Cockfield 8 Comments

While the polygraph is colloquially associated with pseudoscientific lie detector tests, the actual invention of the first polygraph was designed to mechanically duplicate the pen strokes of someone writing. Famously, a polygraph was used by former US President Thomas Jefferson in his “modern office”, a replica of which still sits in the Smithsonian museum. Few of us have a need for a pen-based polygraph anymore, but inspiration from the centuries-old invention can still be gleaned from the machine, like in this 3D printer which can output four identical prints at once.

The printer is a Core XY design with four separate print heads, which are all locked together. The printer behaves as if there is a single print head which keeps it simpler than it otherwise could be. Some extra consideration needs to be paid to the print bed to ensure it’s level and flat, and it also includes a unique Z-axis designed to prevent Z-banding from poor quality leadscrews. It has a fairly wide print area, but a noticeable restriction is that it’s essentially quartered, so while it can produce many parts at once, it can’t produce a single part that uses the entire area of the print bed.

Every printed part used to make this printer was designed by [Rick] in OpenSCAD. He also built a custom electronics board with the printer drivers, and all other associated circuitry in KiCad. For anyone who prints large volumes of parts, this might be just the trick to increase output without having to manage more printers. If you already have more printers and need an easier way to manage them all, take a look at this dedicated Raspberry Pi set up to do just that.

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Electroplating Makes 3D-Printed Star Wars Prop Shine

October 13, 2022 by Lewin Day 10 Comments

3D printing is known for producing parts with a fairly average finish at best. Even the smoothest resin prints are still fairly plasticky and dull in appearance. However, it’s possible to do much better if you get creative with electroplating. This thermal detonator prop from [HEN3DRIK] shows just how good a 3D print can look with a little post-processing and some chemical help.

[HEN3DRIK] started with a Star Wars thermal detonator model found online, and printed it in resin for the best possible surface finish from the get go. The parts were cleaned after printing and cured, as per usual resin processing techniques. From there, fine steel wool and sandpaper was used to make the print as smooth as possible. A conductive layer of copper paint was then sprayed on with an airbrush, with mating surfaces masked off to avoid ruining the fit.

The part was then dunked in an acidic copper bath while attached to a power source, and gently rotated during the electroplating process. The results were excellent, resulting in near-mirror finish copper-plated parts after polishing. Nickel was then plated on top to get the prop to the proper silver color. The prop was finally then assembled with an Arduino Nano inside to run several LEDs for visual effect.

Electroplating isn’t just for making things pretty. It can also add strength to your 3D prints, too! Video after the break.

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Have 3D Printer, Will Travel

October 7, 2022 by Al Williams 16 Comments

We keep hearing that the desktop computer is dying — everyone wants a mobile device like a laptop, a tablet, or a big horkin’ phone. We suppose [eponra] wants the same thing for 3D printers, since he’s provided plans for “flatpack” a portable 3D printer that can fit in a spool box.

As you might imagine, this isn’t going to give you maximum build volume. The printer’s folded down dimensions are 220x210x75mm. The build plate is fairly small at 120x114x144mm. However, it does have a heated bed and an LCD display. One note, though: you do need an external power supply that does not fit in the box. However, [eponra] notes that with an AC-powered bed, it would be possible to get everything in the box.

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Make Your Own Color Gradient 3D Printing Filament

September 30, 2022 by Lewin Day 1 Comment

Color gradient filament is fun stuff to play with. It lets you make 3D prints that slowly fade from one color to another along the Z-axis. [David Gozzard] wanted to do some printing with this effect, and learned how to make his own filament to do the job.

[David] intended to 3D print a spectrogram of a gravity wave, and wanted the graph to go from blue to yellow. Only having a single-color printer, he needed color shift filament, but couldn’t find any blue-to-yellow filament online.

The resulting color-shifting print looks great, demonstrating the value of the technique.

Thus, he elected to create it himself. He started by creating a spiral model in Fusion 360, with a hexagonal cross-section and slowly tapering off to a point. Slicing and printing this in blue results in a filament that slowly fades down to a point. The opposite shape can then be printed in yellow, tapering from a point up to a full-sized filament. The trick is to print one shape, then the other, by mashing the G-code together and changing the filament from blue to yellow along the way. The result is the blue and yellow plastic gets printed together into a single filament that gradually changes from one to the other.

Notably, the filament is smaller than the original filaments used to create it, so it’s necessary to run slightly different settings when using it. [David] has shared the models on Thingiverse for those eager to recreate the technique at home. His resulting gravity wave print is impressive, demonstrating that this technique works well!

We’ve seen similar different techniques used for creating multi-color filaments before, too. Video after the break.

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3D Printing The Key To A Bass Clarinet

September 27, 2022 by Bryan Cockfield 8 Comments

Playing music as part of a group typically requires that not only are all of the instruments tuned to each other, but also that the musicians play in a specific key. For some musicians, like pianists and percussionists, this is not terribly difficult as their instruments are easy to play in any key. At the other end of the spectrum would be the diatonic harmonica, which is physically capable of playing in a single key only. Other orchestral instruments, on the other hand, are typically made for a specific key but can transpose into other keys with some effort. But, if you have 3D printed your instrument like this bass clarinet from [Jared], then you can build it to be in whichever key you’d like.

The bass clarinet is typically an instrument that comes in the key of B flat, but [Jered] wanted one that was a minor third lower. Building a traditional clarinet is not exactly the easiest process, so he turned to his 3D printer. In order to get the instrument working with the plastic parts, he had to make a lot of the levers and keys much larger than the metal versions on a standard instrument, and he made a number of design changes to some of the ways the keys are pressed. Most of his changes simply revert back to clarinet designs from the past, and it’s interesting to see how simpler designs from earlier time periods lend themselves to additive manufacturing.

While [Jared] claims that the two instruments have slightly different tones, our amateur ears have a hard time discerning the difference. He does use a standard clarinet bell but other than that it’s impressive how similar the 3D printed version sounds to the genuine article. As to why it’s keyed differently than the standard, [Jared] points out that it’s just interesting to try new things, and his 3D printer lets him do that. We’d be happy to have another instrument in our 3D printed orchestra, too.

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3D Print Yourself A Tiny Steam Train Complete With Smoke Effects

September 21, 2022 by Lewin Day 10 Comments

Model trains are fun, but sometimes little whirring motors in electric models feel a long way from the hulking metal beasts of the real railways. [Lewis] of [DIY Machines] adds back some of the flavor with this little steam train build, smoke effects included!

The body of the train itself is 3D printed in PLA. It’s designed to O-gauge scale, and comes complete with models for 3D printed track as well. The parts are given a coat of paint to better approximate the finish of the real thing; sometimes bare plastic just won’t suffice, after all.

Propulsion is thanks to an onboard battery and a simple gearmotor, driven by a HG7881 motor driver. An ESP32-CAM is responsible for running the show, allowing the train to be commanded wirelessly. As a bonus, the camera is mounted in the very front of the train, allowing one to watch a livestream of its progress about the tracks. Meanwhile, the smoke effect is thanks to a small water atomizer fitted in the train’s chimney, which makes the train look that little bit more authentic.

The combination of a self-powered train and 3D-printed tracks is a compelling one. [Lewis] has been able to leave his PETG 3D-printed track outside for over two years and it’s still in working order. That’s not something easy to achieve when using metal rails to deliver power.

Overall, this is a fun way to get into building your own model trains, and is a lot more hands-on than simply buying pre-built models from a store. From there, the sky is really the limit for your creativity! Video after the break.

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