[3DJake] likes putting textures on 3D prints using things like patterned build plates and fuzzy skin. However, both of those techniques have limitations. The build plate only lets you texture the bottom, and the fuzzy skin texture isn’t easy to control. So he shows how to use Blender to create specific textures to produce things like wood-like or leather-like surfaces, for example. You can see how it works in the video below.
As [Jake] points out, you might be able to use other artistic programs to do this, but the kind of things we use like FreeCAD of Fusion360 aren’t going to cut it.
[How to Mechatronics] on YouTube endeavored to create a comprehensive guide comparing the various factors that affect the performance of 3D printed gears. Given the numerous variables involved, this is a challenging task, but it aims to shed light on the differences. The guide focuses on three types of gears: the spur gear with straight teeth parallel to the gear axis, the helical gear with teeth at an angle, and the herringbone gear, which combines two helical gear designs. Furthermore, the guide delves into how printing factors such as infill density impact strength, and it tests various materials, including PLA, carbon fiber PLA, ABS, PETG, ASA, and nylon, to determine the best options.
The spur gear is highly efficient due to the minimal contact path when the gears are engaged. However, the sudden contact mechanism, as the teeth engage, creates a high impulse load, which can negatively affect durability and increase noise. On the other hand, helical gears have a more gradual engagement, resulting in reduced noise and smoother operation. This leads to an increased load-carrying capacity, thus improving durability and lifespan.
It’s worth noting that multiple teeth are involved in power transmission, with the gradual engagement and disengagement of the tooth being spread out over more teeth than the spur design. The downside is that there is a significant sideways force due to the inclined angle of the teeth, which must be considered in the enclosing structure and may require an additional bearing surface to handle it. Herringbone gears solve this problem by using two helical gears thrusting in opposite directions, cancelling out the force.
Multi-filament printing can really open up possibilities for your prints, even more so the more filaments you have. Enter the 8-Track from [Armored_Turtle], which will swap between 8 filaments for you!
The system is modular, with each spool of filament installed in a drybox with its own filament feeder .The dryboxes connect to the 8-Track changer via pogo pins for communication and power. While [Armored_Turtle] is currently using the device on a Voron printer, he’s designed it so that it can be easily modified to suit other printers. As it’s modular, it’s also not locked into running 8 filaments. Redesigning it to use more or less is easy enough thanks to its modular design.
The design hasn’t been publicly released yet, but [Armored_Turtle] states they hope to put it on Github when it’s ready. It’s early days, but we love the chunky design of those actively-heated drybox filament cassettes. They’re a great step up from just keeping filament hanging on a rod, and they ought to improve print performance in addition to enabling multi-filament switching.
Imagine you want to iterate on a shock-absorbing structure design in plastic. You might design something in CAD, print it, then test it on a rig. You’ll then note down your measurements, and repeat the process again. But what if a robot could do all that instead, and do it for years on end? That’s precisely what’s been going on at Boston University.
Inside the College of Engineering, a robotic system has been working to optimize a shape to better absorb energy. The system first 3D prints a shape, and stores a record of its shape and size. The shape is then crushed with a small press while the system measures how much energy it took to compress. The crushed object is then discarded, and the robot iterates a new design and starts again.
The experiment has been going on for three years continuously at this point. The MAMA BEAR robot has tested over 25,000 3D prints, which now fill dozens of boxes. It’s not frivolous, either. According to engineer Keith Brown, the former record for a energy-absorbing structure was 71% efficiency. The robot developed a structure with 75% efficiency in January 2023, according to his research paper.
As cool as split-flap clocks and displays are, they do have a few disadvantages. The mechanism sticks out on the side, and the whole thing relies on gravity. Some people don’t care for the visual split in the middle of each digit that comes as a result. And their cousins, the Numechron clocks? Those wheels, especially the hours wheel, are really big compared to the size of what they display, so the clock housings are huge by comparison.
[shiura] decided to re-invent the digital display and came up with this extremely cool spinning flap mechanism that uses a lip to flip each flap after it is shown. Thanks to this design, only half the number of flaps are needed. Not only is the face of the clock able to be much larger compared to the overall size of the thing, the whole unit is quite shallow. Plus, [shiura] tilted the display 15° for better visibility.
If you want to build one of these for yourself, [shiura] has all the STLs available and some pretty great instructions. Besides the printed parts, you don’t need much more than the microcontroller of your choice and a stepper motor. Check out the demo/build video after the break, and stick around for the assembly video.
A few weeks ago we brought you news of a project to recreate the flowing lines of the first computerised arcade game, Computer Space, as a full-size 3D printed replica. We left the project with all the parts put together to make a complete but unfinished shell that was very recognizable as a Computer Space cabinet but had neither finishing nor internals. Now we’re very pleased to bring you the conclusion of the project, as it moves from unfinished 3D print to playable cabinet.
The video below the break is a journey of print finishing to a very high standard with that lustrous blue glitter resin, but oddly it’s most interesting to find out about the manufacturing quirks of the original. How the rear door was imprecisely cut from plywood and fixed on with gate hinges, how the ventilation holes differ from cabinet to cabinet, and how the collection vessel for those quarters was an old tin. The monitor is a newer broadcast CRT in this version and the electronics are naturally modern, but if you didn’t know, you’d be hard pressed to spot that you weren’t playing the real thing.
Finally we see the gameplay which is admittedly frustrating, and a little bit of punditry as to why this wasn’t the commercial success of the following Pong. It’s a fascinating look at the early computer game industry.
So often, we see 3D printers used to create some nifty little tool for a tricky little job. Maybe it’s to lock cams together for a timing belt change, or to work as a jig for soldering some complex device. However, some hacks are even simpler than that. [maker_guy] realized that eating nuggets in the car could be easier than ever with a little printed adapter.
The print is simple. It’s a round caddy for the nugget sauces given out by Chick-fil-A restaurants. Why round? Because it lets the nugget sauce sit neatly in your car’s cupholder at an accessible height. Put the sauce tub in the adapter, peel it open, and you can dip to your heart’s content.
So simple, yet a game changer all the same.
No more delicately balancing Zesty Buffalo by the gearstick while you try and chow down. Nor will your seat covers be tainted with Honey Mustard!
“Not a hack!” you scream. “It’s frivolous nonsense!” To that I say, are you a nugget eater or not? I myself partake, and I can absolutely see the value in this. You see, us journalists work hard. We’re often stuck eating substandard food in our cars on the way from one thing to another, like so many others in busy professions. If a smart little 3D-printed adapter can make mealtime easier and save some mess, I’m calling that a win.
You should never be afraid to use your creativity to make tools to improve your life. Parts are on Thingiverse if you need to print your own. Mod it to suit McDonald’s product if you need. Heck, print in black and it’d look like a stock part of the car!
You don’t have to like this simple adapter, but you can’t deny its utility! Share your own nifty little adapter ideas in the comments.
durability and increase noise. On the other hand, helical gears have a more gradual engagement, resulting in reduced noise and smoother operation. This leads to an increased load-carrying capacity, thus improving durability and lifespan.
