Chip Mystery: The Case Of The Purloined Pin

April 25, 2024 by Dan Maloney 29 Comments

Let’s face it — electronics are hard. Difficult concepts, tiny parts, inscrutable datasheets, and a hundred other factors make it easy to screw up in new and exciting ways. Sometimes the Magic Smoke is released, but more often things just don’t work even though they absolutely should, and no amount of banging your head on the bench seems to change things.

It’s at times like this that one questions their sanity, as [Gili Yankovitch] probably did when he discovered that not all CH32V003s are created equal. In an attempt to recreate the Linux-on-a-microcontroller project, [Gili] decided to go with the A4M6 variant of the dirt-cheap RISC-V microcontroller. This variant lives in a SOP16 package, which makes soldering a bit easier than either of the 20-pin versions, which come in either QFN or TSSOP packages.

Wisely checking the datasheet before proceeding, [Gili] was surprised and alarmed that the clock line for the SPI interface didn’t appear to be bonded out to a pin. Not believing his eyes, he turned to the ultimate source of truth and knowledge, where pretty much everyone came to the same conclusion: the vendor done screwed up.

Now, is this a bug, or is this a feature? Opinions will vary, of course. We assume that the company will claim it’s intentional to provide only two of the three pins needed to support a critical interface, while every end user who gets tripped up by this will certainly consider it a mistake. But forewarned is forearmed, as they say, and hats off to [Gili] for taking one for the team and letting the community know.

Spot Welding …Plastic?

August 5, 2018 by Ben James 12 Comments

Plastic milk bottles, when your project or prototype needs an urgent source of plastic, they are often the first thing to hand. Convenient and flexible, but strong at the same time and usually free, they’re the ultimate source of material in a pinch. However, when it comes to actually manipulating the HDPE plastic they’re made from, there’s often a challenge. It’s easy to cut, but not so easy to join. Conventional glues can have a hard time, making it difficult to bond.

Enter [zimitt], and a spot welding solution for joining HDPE with ease. Ok, so ‘spot welding’ might be a little optimistic given the speed of this process, but it’s useful nonetheless. To heat the plastic, a cheap soldering iron is recommended. A low wattage, straight-to-the-wall one does well, especially as they commonly have the washer-style end shown in the picture. To protect the plastic from burning, a BBQ mat is used – they’re temperature resistant and usually made with a PTFE surface.

First, place the two sheets of plastic face to face and sandwich top and bottom with the BBQ mat. Apply some heat to the mat with the soldering iron then, after a few seconds, remove the iron and provide pressure with a flat object to bond the plastic. [zimitt] used an espresso tamper for this which was ideal.

The results are impressive, and [zimitt] experiments with different plastics as well. Of course, you should exercise caution when attempting anything like this, given the health risks present when heating up different types of plastic.

HDPE is easy to recycle at home, and we’ve seen a lot of great uses: a plastic joiner’s mallet, plastic tiles, and even a filament extruder for 3D printing.