Specifications You Should Read: The NASA Workmanship Standards

"This is reflective of the typically idiosyncratic way engineer's of this era explored the human condition. The purple and shitty gradient show's the artists deep struggle with deadlines and his personal philosophy on the tyranny of the bourgeois. " - A segment from a confused student's art history paper
“Reflective of the typically idiosyncratic way engineers of this era explored the human condition. The shitty gradient show’s the deep struggle with deadlines and their personal philosophy on the tyranny of the bourgeois. ” – An excerpt from a confused student’s art history paper after the standard is installed in the Louvre.

The NASA workmanship standards are absolutely beautiful. I mean that in the fullest extent of the word. If I had any say in the art that goes up in the Louvre, I’d put them up right beside Mona. They’re a model of what a standard should be. A clear instruction for construction, design, and inspection all at once. They’re written in clear language and contain all the vernacular one needs to interpret them. They’re unassuming. The illustrations are perfectly communicative.  It’s a monument to the engineer’s art.

Around five years ago I had a problem to solve. Every time a device went into the field happily transmitting magic through its myriad connectors, it would inevitably come back red tagged, dusty, and sad. It needed to stop. I dutifully traced the problem to a connector, and I found the problem. A previous engineer had informed everyone that it was perfectly okay to solder a connector after crimping. This instruction was added because, previously, the crimps were performed with a regular pair of needle nose pliers and they came undone… a lot. Needless to say, the solder also interfered with their reliable operation, though less obviously. Stress failures and intermittent contact was common.

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Books You Should Read: Poorly Made In China

This book is scary, and honestly I can’t decide if I should recommend it or not. It’s not a guide, it doesn’t offer solutions, and it’s full of so many cautionary tales and descriptions of tricks and scams that you will wonder how any business gets done in China at all. If you are looking for a reason not to manufacture in China, then this is the book for you.

The author is not involved in the electronics industry. Most of the book describes a single customer in the personal products field (soap, shampoo, lotions, creams, etc.). He does describe other industries, and says that in general most factories in any industry will try the same tricks, and confirms this with experiences from other similar people in his position as local intermediary for foreign importers.

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Books You Should Read: Basic Electronics

I learned some basic electronics in high school physics class: resistors, capacitors, Kirchhoff’s law and such, and added only what was required for projects as I did them. Then around 15 years ago I decided to read some books to flesh out what I knew and add to my body of knowledge. It turned out to be hard to find good ones.

The electronics section of my bookcase has a number of what I’d consider duds, but also some gems. Here are the gems. They may not be the electronics-Rosetta-Stone for every hacker, but they are the rock on which I built my church and well worth a spot in your own reading list.

Grob’s Basic Electronics

Grob's Basic Electronics 12th Edition
Grob’s Basic Electronics 12th Edition

Grob’s Basic Electronics by Mitchel E Schultz and Bernard Grob is a textbook, one that is easy to read yet very thorough. I bought mine from a used books store. The 1st Edition was published in 1959 and it’s currently on the 12th edition, published in 2015. Clearly this one has staying power.

I refer back to it frequently, most often to the chapters on resonance, induction and capacitance when working on LC circuits, like the ones in my crystal radios. There are also things in here that I couldn’t find anywhere else, including thoroughly exhaustive online searches. One such example is the correct definitions and formulas for the various magnetic units: ampere turns, field intensity, flux density…

I’d recommend it to a high school student or any adult who’s serious about knowing electronics well. I’d also recommend it to anyone who wants to reduce frustration when designing or debugging circuits.

You can find the table of contents here but briefly it has all the necessary introductory material on Ohm’s and Kirchhoff’s laws, parallel and series circuits, and so on but to give you an idea of how deep it goes it also has chapters on network theorems and complex numbers for AC circuits. Interestingly my 1977 4th edition has a chapter on vacuum tubes that’s gone in the current version and in its place is a plethora of new ones devoted to diodes, BJTs, FETs, thyristors and op-amps.

You can also do the practice problems and self-examination, just to make sure you understood it correctly. (I sometimes do them!) But also, being a textbook, the newest edition is expensive. However, a search for older but still recent editions on Amazon turns up some affordable used copies. Most of basic electronics hasn’t changed and my ancient edition is one of my more frequent go-to books. But it’s not the only gem I’ve found. Below are a few more.

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Books You Should Read: The Annotated Build-It-Yourself Science Laboratory

Like a lot of engineers, I spent a lot of time in libraries when I was a kid. There were certain books you’d check out over and over again. One of those was [Raymond Barrett’s] Build-It-Yourself Science Laboratory. That book really captured my imagination with plans for things as simple as a funnel to as complex as an arc furnace (I actually built that one; see diagram above), a cloud chamber, and an analog computer (see below). That book was from 1963 and that did present a few unique challenges when I read it in the 1970’s. It presents even more difficulty if you try to reproduce some of the projects in it today.

anacomp

The world of 1963 was not as safe as our world today. Kids rode bicycles with no protective gear. Dentists gave kids mercury to play with. You could eat a little paint or have asbestos in your ceiling, and no one really worried about it.

That means some of the gear and experiments Barrett covers are difficult to recreate today or are just plain dangerous. For example, he suggests getting sulphuric acid at the drugstore. I don’t suggest you call your local Walgreens and ask them for it. The arc furnace — which could melt a nail, as I found out first hand — used a salt water rheostat which was basically an AC power cord with one conductor cut and passed through and open glass jar containing salt water! Fishing sinkers kept the wire from moving about (you hoped) and I suppose the chlorine gas probably emitted didn’t do me any permanent harm.

I was delighted to see that [Windell Oskay] has revised and rebuilt this great old book into a new edition. As much of the original as possible is still present, but with notes about how to work around material you can’t get any more or notes about safety.

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Books You Should Read: Instruments Of Amplification

Psst… Wanna make a canning jar diode? A tennis ball triode? How about a semiconductor transistor? Or do you just enjoy sitting back and following along an interesting narrative of something being made, while picking up a wealth of background, tips and sparking all sorts of ideas? In my case I wanted to make a cuprous oxide semiconductor diode and that lead me to H.P. Friedrichs’ wonderful book Instruments of Amplification. It includes such a huge collection of amplifier knowledge and is a delight to read thanks to a narrative style and frequent hands-on experiments.

Friedrichs first authored another very popular book, The Voice of the Crystal, about making crystal radios, and wanted to write a second one. For those not familiar with crystal radios, they’re fun to make radios that are powered solely by the incoming radio waves; there are no batteries. But that also means the volume is low.

Readers of that book suggested a good follow-up would be one about amplifier circuits, to amplify the crystal radio’s volume. However, there were already an abundance of such books. Friedrichs realized the best follow-up would be one on how to make the amplifying components from scratch, the “instruments of amplification”.  It would be unique and in the made-from-scratch spirit of crystal radios. The book, Instruments of Amplification was born.

The Experiments

Microphonic relays
Microphonic relays, via H.P. Friedrichs Homepage

The book includes just the right amount of a history, giving background on what an amplifier is and how they first came in the electrical world. Telegraph operators wanted to send signals over greater and greater distances and the solution was to use the mix of electronics and mechanics found in the telegraph relay. This is the springboard for his first project and narrative: the microphonic relay.

The microphonic relay example shown on the right places a speaker facing a microphone; the speaker is the input with the microphone amplifying the output. He uses a carbon microphone salvaged from an old telephone headset, housing everything in an enclosure of copper pipe caps, steel bar stock, nuts and bolts mounted on an elegant looking wood base. All the projects are made with simple parts, with care, and they end up looking great.

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Books You Should Read: The Car Hacker’s Handbook

I just had my car in for an inspection and an oil change. The garage I take my car to is generally okay, they’re more honest than a stealership, but they don’t cross all their t’s and dot all their lowercase j’s. A few days after I picked up my car, low and behold, I noticed the garage didn’t do a complete oil change. The oil life indicator wasn’t reset, which means every time I turn my car on, I’ll have to press a button to clear an ominous glowing warning on my dash.

For my car, resetting the oil life indicator is a simple fix – I just need to push the button on the dash until the oil life indicator starts to blink, release, then hold it again for ten seconds. I’m at least partially competent when it comes to tech and embedded systems, but even for me, resetting the oil life sensor in my car is a bit obtuse. For the majority of the population, I can easily see this being a reason to take a car back to the shop; the mechanic either didn’t know how to do it, or didn’t know how to use Google.

The two most technically complex things I own are my car and my computer, and there is much more information available on how to fix or modify any part of my computer. If I had a desire to modify my car so I could read the value of the tire pressure monitors, instead of only being notified when one of them is too low, there’s nowhere for me to turn.

2015 was the year of car hacks, ranging from hacking ECUs to pass California emissions control standards, Google and Tesla’s self-driving cars, to hacking infotainment systems to drive reporters off the road. The lessons learned from these hacks are a hodge-podge of forum threads, conference talks, and articles scattered around the web. While you’ll never find a single volume filled with how to exploit the computers in every make and model of automobile, there is space for a reference guide on how to go about this sort of car hacking.

I was given the opportunity to review The Car Hacker’s Handbook by Craig Smith (259p, No Starch Press). Is it a guide on how to plug a dongle into my car and clear the oil life monitor the hard way? No, but you wouldn’t want that anyway. Instead, it’s a much more informative tome on penetration testing and reverse engineering, using cars as the backdrop, not the focus.

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