Books You Should Read: Exact Constraint: Machine Design Using Kinematic Principles

Surely, if you’re reading this website you’ve teased the thought of building your own 3D printer. I certainly did. But from my years of repeated rebuilds of my homebrew laser cutter, I learned one thing: machine design is hard, and parts cost money. Rather than jump the gun and start iterating on a few machine builds like I’ve done before, I thought I’d try to tease out the founding principles of what makes a rock-solid machine. Along the way, I discovered this book: Exact Constraint: Machine Design Using Kinematic Principles by Douglass L. Blanding.

This book is a casual but thorough introduction to the design of machines using the method of exact constraint. This methodology invites us to carefully assess how parts connect and move relative to each other. Rather than exclusively relying on precision parts, like linear guides or bearings, to limit a machine’s degrees of freedom, this book shows us a means of restricting degrees of freedom by looking at the basic kinematic connections between parts. By doing so, we can save ourselves cost by using precision rails and bearings only in the places where absolutely necessary.

While this promise might seem abstract, consider the movements made by a 3D printer. Many styles of this machine rely on motor-driven movement along three orthogonal axes: X, Y, and Z. We usually restrict individual motor movement to a single axis by constraining it using a precision part, like a linear rod or rail. However, the details of how we physically constrain the motor’s movements using these parts is a non-trivial task. Overconstrain the axis, and it will either bind or wiggle. Underconstrain it, and it may translate or twist in unwanted directions. Properly constraining a machine’s degrees of freedom is a fundamental aspect of building a solid machine. This is the core subject of the book: how to join these precision parts together in a way that leads to precision movement only in the directions that we want them.

Part of what makes this book so fantastic is that it makes no heavy expectations about prior knowledge to pick up the basics, although be prepared to draw some diagrams. Concepts are unfolded in a generous step-by-step fashion with well-diagrammed examples. As you progress, the training wheels come loose, and examples become less-heavily decorated with annotations. In this sense, the book is extremely coherent as subsequent chapters build off ideas from the previous. While this may sound daunting, don’t fret! The entire book is only about 140 pages in length.

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Books You Should Read: Designing Reality

These days, budget CNC builds are mainstream. Homebrew 3D printers and even laser cutters are old hats. Now I find myself constantly asking: “where’s it all going?” In the book, Designing Reality, Prof Neil Gershenfeld and his two brothers, Alan and Joel, team up to answer that question. In 250 pages, they forecast a future where digital fabrication tools become accessible to everyone on the planet, a planet where people now thrive in networked communities focused on learning and making.

Designing Reality asks us to look forward to the next implications of the word “digital”. On its surface, digital  means discretized, but the implications for this property are extreme. How extreme? Imagine a time where cnc-based fabrication tools are as common as laptops, where fab labs and hackerspaces are as accepted as libraries, and where cities are self-sufficient. The Gershenfelds invite us to open our eyes into a time where digital has vastly reshaped our world and will only continue to do so. Continue reading “Books You Should Read: Designing Reality”

Books You Should Read: Sunburst And Luminary, An Apollo Memoir

The most computationally intense part of an Apollo mission was the moon landing itself, requiring both real-time control and navigation of the Lunar Module (LM) through a sequence of programs known as the P60’s. Data from radar, inertial navigation, and optical data sighted-off by the LM commander himself were fed into the computer in what we’d call today ‘data fusion.’

The guy who wrote that code is Don Eyles and the next best thing to actually hanging out with Don is to read his book. Don’s book reads as if you are at a bar sitting across the table listening to his incredible life story. Its personal, hilarious, stressful, fascinating, and more importantly for those of us who are fans of Hackaday, it’s relatable.

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Hackaday Links: June 3, 2018

All the Radio Shacks are dead. adioS, or something. But wait, what’s this? There are new Radio Shacks opening. Here’s one in Idaho, and here’s another in Claremore, Oklahoma. This isn’t like the ‘Blockbuster Video in Nome, Alaska’ that clings on by virtue of being so remote; Claremore isn’t that far from Tulsa, and the one in Idaho is in a town with a population of 50,000. Are these corporate stores, or are they the (cool) independent Radio Shacks? Are there component drawers? Anyone want to take a field trip and report?

A few years ago, [cnxsoft] bought a Sonoff WiFi switch to control a well pump. Despite this being a way to control the flow of massive amounts of water with an Internet of Things thing, we’re still rocking it antediluvian style, and for the most part this WiFi-connected relay worked well. Until it didn’t. For the past few days, the switch wouldn’t connect to the network, so [cnxsoft] cracked it open to figure out why. There was one burnt component, and more than one electrocuted insect. Apparently, an ant bridged two pins, was shortly electrocuted, and toasted a resistor. It’s a bug, a real bug, in an Internet of Things thing.

eInk is coming to license plates? Apparently. Since an eInk license plate already includes some electronics, it wouldn’t be much to add some tracking hardware for a surveillance state.

Hold up, it’s a press release about crypto hardware. No, not that crypto, the other crypto. Asus has announced a new motherboard that is capable of supporting twenty graphics cards. This isn’t a six-foot-wide motherboard; it’s designed especially for coin mining, and for that, the graphics cards really only need a PCIe x1 connection. The real trick here is not using PCIe headers, and instead piping everything over vertical-mount USB ports. Yes, this is a slight cabling nightmare. So, you still think the early 80s with fluorinert waterfalls and Blinkenlights that played Game of Life was the pinnacle of style in computer hardware? No, this is it right here.

Here’s a book you should readIgnition!: An Informal History of Liquid Rocket Propellants by John Drury Clark is a fantastic book about how modern liquid rocket fuel came to be. Want to know why 60s cartoons and spy movies always referenced a ‘secret rocket fuel formula’ when kerosene and liquid oxygen work just fine? This is that. Back when we covered it, the book, used, on Amazon, cost $500. It’s now in print again and priced reasonably. It’s on the Inc. 9 Powerful Books Elon Musk Recommends list, so you know it’s good. Thanks, [Ben] for sending this one in on the tip line.

Books You Should Read: The Idea Factory

You’ve heard of Bell Labs, but likely you can’t go far beyond naming the most well-known of discoveries from the Lab: the invention of the transistor. It’s a remarkable accomplishment of technological research, the electronic switch on which all of our modern digital society has been built. But the Bell Labs story goes so far beyond that singular discovery. In fact, the development of the transistor is a microcosm of the Labs themselves.

The pursuit of pure science laid the foundation for great discovery. Yes, the transistor was conceived, prototyped, proven, and then reliably manufactured at the Labs. But the framework that made this possible was the material researchers and prototyping ninjas who bridged the gap between the theory and the physical. The technology was built on what is now a common material; semiconducting substances which would not have been possible without the Labs refinement of the process for developing perfectly pure substances reliably doped to produce the n-type and p-type substances that made diode and transistor possible.

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Books You Should Read: The Bridge

A few weeks ago, Amazon’s crack marketing AI decided to recommend a few books for me. That AI must be getting better because instead of the latest special-edition Twilight books, I was greeted with this:

“The asteroid was called the Hand of God when it hit.”

That’s the first sentence of The Bridge, a new Sci-Fi book by Leonard Petracci. If you think that line sucks you in, wait until you read the whole first chapter.

The Bridge is solidly in the generation ship trope. A voyage hundreds or even thousands of years long, with no sleep or stasis pods. The original crew knows they have no hope of seeing their destination, nor will their children and grandchildren. Heinlein delved into it with Orphans of the Sky. Even Robert Goddard himself discussed generation ships in The Last Migration.

I wouldn’t call The Bridge hard Sci-Fi — and that’s perfectly fine. Leonard isn’t going for scientific accuracy. It’s a great character driven story. If you enjoyed a book like Ready Player One, you’ll probably enjoy this.

The Bridge Is the story of Dandelion 14, a ship carrying people of Earth to a new planet. At some point during the journey, Dandelion 14 was struck by an asteroid, which split the ship in two. Only a few wires and cables keep the halves of the ship together. The crew on both sides of the ship survived, but they had no way to communicate. They do catch glimpses of each other in the windows though.

Much of the story is told in the first person by Horatius, a young man born hundreds of years after the asteroid strike. Horatius’ side of the ship has a population of one thousand, carefully measured at each census. They’ve lost knowledge of how to operate the ship’s systems, but they are surviving. Most of the population are gardeners, but there are doctors, cooks, porters, and a few historians. At four years old, Horatius is selected to become a gardener, like his father was before him. But Horatius has higher aspirations. He longs to become a historian to learn the secrets of the generations that came before him and to write his own story down for those who will come after.

Horatius sees the faces of the people on the other side of the ship as well. Gaunt, hungry, often fighting with knives or other weapons. A stark contrast to the well-fed people on his side of the vessel. The exception is one red-haired girl about his age. He often finds her staring back at him, watching him.

Horatius might have been chosen as a gardener, but he’s clever — a fact that sometimes gets him in trouble. His life takes an abrupt turn when the sleeping ship awakens with an announcement blaring “Systems Rebooting, Ship damage assessed. Reuniting the two halves of the ship and restoring airlock, approximately twenty-four hours until complete.”

The hardest part of writing a book review is not giving too much away. While I won’t tell you much more about the plot for The Bridge, I can tell a bit about how the book came about. You might call this book a hack of the publishing system. Leonard Petracci is also known as leoduhvinci on Reddit. The Bridge started life as Leonard’s response to a post on /r/writingprompts. The prompt went like this:

After almost 1,000 years the population of a generation ship has lost the ability to understand most technology and now lives at a pre-industrial level. Today the ship reaches its destination and the automated systems come back online.

Leonard ’s response to the prompt shot straight to the top, and became the first chapter of The Bridge. Chapter 2 followed soon after. In only a few months, the book was complete. Available on Reddit, and on Leonard’s website. The Bridge is also available on Amazon for Kindle, and on paper from Amazon’s CreateSpace.

The only real criticism I have about The Bridge is the ending. The book’s resolution felt a bit rushed. It would have been nice to have a few more pages telling us what happened to the characters after the major events of the book. Leonard is planning a sequel though, and he teases this in the final pages.

You can start reading The Bridge right now on Leonard’s website. He has the entire book online for free for a few more weeks. If you’ve missed the free period, the Kindle edition is currently $2.99.

Books You Should Read: The Hardware Hacker

There’s no one quite like Andrew ‘Bunnie’ Huang. His unofficial resume begins with an EE degree from MIT, the author of Hacking the Xbox, creator of the Chumby, developer of the Novena, the first Open Source laptop, and has mentored thousands of people with dozens of essays from his blog.

Above all, Bunnie is a bridge across worlds. He has spent the last decade plying the markets of Shenzhen, working with Chinese manufacturers, and writing about his experiences of taking an idea and turning it into a product with the help of Chinese partners. In short, there is no person better suited to tell the story of how Shenzhen works, what can be done, and how to do it.

Bunnie’s The Hardware Hacker ($29.95, No Starch Press) is the dead tree expression of years of living and working in Shenzhen, taking multiple products to market, and exploring the philosophy that turned a fishing village into a city that produces the world’s electronic baubles.

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