carcinogen

2 Articles

On Carbon Fiber Types And Their Carcinogenic Risks

August 7, 2024 by 13 Comments

Initially only seeing brief popular use as the filament in incandescent lighting, carbon fibers (CF) experienced a resurgence during the 20th century as part of composite materials that are lighter and stronger than materials like steel and aluminium, for use in aircraft, boats and countless more applications. This rising popularity has also meant that the wider population is now exposed to fragments of CF, both from using CF-based products as well as from mechanically processing CF materials during (hobby) projects.

It is this popularity that has also led to the addition of short CF sections to FDM 3D printing filaments, where they improve the mechanical properties of the printed parts. However, during subsequent mechanical actions such as sanding, grinding, and cutting, CF dust is created and some fraction of these particles are small enough to be respirable. Of these, another fraction will bypass the respiratory system’s dust clearing mechanisms, to end up deep inside the lungs. This raises the question of whether CF fragments can be carcinogenic, much like the once very popular and very infamous example of asbestos mineral fibers.

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3D Printer Warning: Heating Plastic To High Temps Is Not Healthy

November 21, 2018 by 42 Comments

If you’ve ever tried to cut a piece of acrylic with a tool designed to cut wood or metal, you know that the plastic doesn’t cut in the same way that either of the other materials would. It melts at the cutting location, often gumming up the tool but always releasing a terrible smell that will encourage anyone who has tried this to get the proper plastic cutting tools instead of taking shortcuts. Other tools that heat up plastic also have this problem, as Gizmodo reported recently, and it turns out that the plastic particles aren’t just smelly, they’re toxic.

The report released recently in Aerosol Science and Technology (first part and second part) focuses on 3D printers which heat plastic of some form or other in order to make it malleable and form to the specifications of the print. Similar to cutting plastic with the wrong tool, this releases vaporized plastic particles into the air which are incredibly small and can cause health issues when inhaled. They are too small to be seen, and can enter the bloodstream through the lungs. The study found 200 different compounds that were emitted by the printers, some of which are known to be harmful, including several carcinogens. The worst of the emissions seem to be released when the prints are first initiated, but they are continuously released throuhgout the print session as well.

Perhaps it’s not surprising that aerosolized plastic is harmful to breathe, but the sheer magnitude of particles detected in this study is worth taking note of. If you don’t already, it might be good to run your 3D printer in the garage or at least in a room that isn’t used as living space. If that’s not possible, you might want to look at other options to keep your work area safe.

Thanks to [Michael] for the tip!