A Crash Course In 3D Printed Venturi Pumps

February 8, 2019 by Tom Nardi 15 Comments

Venturi pumps, commonly referred to as aspirators, are a fantastic way of moving around things which you might not want spinning around inside of a pump, and one of the easiest ways to create a vacuum. According to his research, [Tuval Ben Dosa] believed such a device would be a good way to move corrosive gasses which would normally eat up a blower fan; all he had to do was figure out how to 3D print one to his specifications.

Put simply: if you take a “T” shaped pipe and pass a fluid (such as air or water) through the straight section, a vacuum will be created on the shorter side due to the Venturi effect. As long as you don’t mind the substance you wish to pump getting mixed into your working fluid, it’s a simple way to bring something “along for the ride” as the fluid makes its way through the pipe.

[Tuval] needed a way to remove the chlorine gasses produced by his PCB etching station, and an aspirator seemed like the perfect solution. He just needed to pump clean air through a Venturi, which would suck up the chlorine gas on the way through, and ultimately carry it outside. But he soon found that while a pump based on the Venturi effect is simple conceptually, getting it to work in the real world is a bit trickier. Especially when you’re dealing with something like 3D printing, which brings in its own unique challenges.

He tried modeling a few designs he found online in 3D and printing them out, but none of them worked as expected. The most common problem was simply that no vacuum was being generated, air was freely moving out of both sides. While [Tuval] doesn’t claim to have any great knowledge of fluid dynamics, he reasoned that the issue was due to the fact that most Venturi pumps seem designed to move water rather than air. So he designed a new version of the pump which had a more pronounced nozzle on the inlet surrounded by a cavity in which the gases could mix.

His modified design worked, and now anyone with a 3D printer can run off their own Venturi device for quickly and easily giving potentially harmful fumes or gases the boot. If this is one of those things you’d feel more comfortable buying than building, don’t worry, we’ve previously covered using a low-cost aspirator as a vacuum source in the home lab.

Old Batteries Yield Thermite And Manganese

March 16, 2017 by Dan Maloney 16 Comments

Some people collect stamps, some collect coins, some even collect barbed wire. But the aptly named [Plutonium Bunny] is an element collector, as in one who seeks a sample of as many elements on the periodic table as possible. Whatever, we don’t judge – after all, there are more than a few Hackaday readers who collect lots of silicon, right?

So what’s a collector to do when he gets to the 25th place on the periodic table? Easy – harvest manganese from alkaline batteries with a thermite reaction. There’s a surprising amount of manganese in depleted alkaline batteries, which of course are easy to come by in bulk. The chemistry of [Plutonium Bunny]’s process is pretty straightforward and easy to reproduce with common ingredients, but you’ll want to be careful with a few steps – chlorine gas is not something to trifle with. The basic idea is to solubilize and purify the manganese dioxide from the other materials in the battery cathodes, recrystallize it, and mix it with aluminum powder. The aluminum acts as the fuel, the manganese dioxide is the oxidizer, and once the satisfyingly exothermic reaction shown in the video below is over, the collector-grade elemental manganese can be chipped away from the aluminum oxide slag.

So once you’ve got a few manganese nuggets, what can you do with them? Not much really – it turns out the oxides recovered from the battery are far more useful for things like supercapacitors. But it’s still a neat trick.

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Eco Friendly Space-Fuel

February 14, 2016 by Gerrit Coetzee 64 Comments

If you’d like to risk blowing your fingers off for a good cause this week, look no further than [M. Bindhammer]’s search for an eco-friendly rocket fuel. [M. Bindhammer] predicts the increasing use of solid rocket boosters in the future. We’re into that. For now, rocket launches are so few and far between that the pollution doesn’t add up, but when we’re shipping consumer electronics to the moon and back twice a day, we might have a problem.

The most common solid rocket fuel emits chlorine gas into the atmosphere when burned. [Bindhammer] is exploring safe ways to manufacture a eutectically balanced and stabilized fuel compromised of sugar or sugar-alcohol, and potassium nitrate. If you watch home chemistry videos for fun on the weekend like us, [Bindhammer] goes through all his thinking, and even spells out the process for duplicating his fuel safely in a lab.

He’s done a lot of work. The resulting fuel is stable, can be liquid or solid. It has a high ignition temperature, but as you can see in the video after the break. Once ignited. It goes off like rocket fuel.

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Retrotechtacular: There’s More Than One Way To Escape A Submarine

September 9, 2014 by Kristina Panos 29 Comments

And this 1953 United States Navy training film describes two ways to do so: collective escape via rescue chamber, and individual escape using SEAs.

The film first follows a fellow named [Baxter] and his men in the aft torpedo room. His sub has failed to surface as scheduled. There are no officers present at the time of distress, so [Baxter, Torpedoman First] is in charge. His first directive is that [Johnson] extinguish his Chesterfield. There’ll be time enough for smoking on the rescue ship, [Johnson].

[Baxter] releases a marker buoy because it is daytime and the weather is fair. Had other conditions prevailed, [Baxter] would send up flares and bang on the hull to provide a sonic beacon for rescuers. Next, he checks the forward compartments. If they are clear, he leaves the hatches open to give his men more air. He checks the air purity and engages [Brooklyn] to pull down some CO₂absorbent.

[Baxter] and his men will be okay for a while. They have plenty of drinking water, food, juice, supplemental oxygen, and CO₂absorbent. Their best move is to take it easy and wait for the rescue chamber. That way, they’ll avoid drowning, exposure, and CO₂poisoning.

Elsewhere in the forward torpedo chamber, there’s a chlorine leak and it can’t be stopped. These nameless sailors have to work quickly to escape the noxious gas. First, they pass around the SEAs and turn them into respirators. Soda lime will filter out the chlorine gas from their lungs and eyes. They too will release a marker buoy, but the first order of business is to move to the escape trunk.

Communicating through gestures, the lead man assigns three men to break out the life raft. The men move to the trunk with the buoy, raft, ascending line, and a divers’ knife. They also take a battle lantern, hand tools, and spare SEAs, but leave their shoes behind. After equalizing the pressure in the trunk, they can get going on their escape. They open the hatch, float the buoy, and tie it off. Now the raft can be floated up the buoy line. Since they are 100 feet down, they send a man every ten seconds up the buoy line and he is to move approximately one foot per second. First man to surface inflates the raft, and Bob’s your uncle. Now, they just have to prevent sunburn and tell stories until the rescue ship finds them.

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