A solder fume extractor is something we could probably all use. While there isn’t much to them, [Steven Bennett] put a lot of thought into making one that was better for him, and we admired his design process, as well as the extractor fan itself. You can see the finished result in the video below.
The electrical design, of course, is trivial. A computer fan, a switch, and a battery — in this case, a Makita power tool battery. But the Fusion 360 design for the 3D printed parts got a lot of thought to make this one of the best fume extractor fans we’ve seen.
What’s common between one of the most legendary video game characters of all time and a fume extractor ? They both suck. [Chris Borge] is not an electronics hobbyist and only does some occasional soldering. This made his regular fume extractor bulky and inconvenient to position where needed. What could serve him better would be a small extractor that could be attached to a clip or an arm on his helping hand accessory. Being unable to find an off-the-shelf product or a suitable 3d printed design that he liked, he built the Kirby 40mm Fume Extractor.
His initial idea was for a practical design more suited to his specific needs. But somewhere along the way, the thought of a Kirby fan popped up in his head, and it was too good an idea to pass up. Several Kirby fan designs already existed, but none that satisfied [Chris]. Getting from paper sketch to CAD model required quite an effort but the result was worth the trouble, and the design was quite faithful to the original character features. The main body consists of two halves that screw together, and an outlet grill at the back. The body has space for a 40 mm fan and a 10 mm charcoal filter in the front. The wires come out the back, and connect directly to a power supply barrel jack. Arms and eyes are separate pieces that get glued to the body. The feet glue to an intermediate piece, which slides in a dove tail grove in the body. This allows Kirby to be tilted at the right position for optimum smoke extraction.
While Kirby served the purpose, it still didn’t meet the original requirement of attaching to a clip or arm on the helping hand. So [Chris] quickly designed a revised, no-frills model which is essentially a square housing to hold the fan and the filter. It has a flexible stand so it can be placed on a bench. And it can also be attached to the helping hand, making it a more utilitarian design. This design has the charcoal filter behind the fan, but he also has a third design for folks who prefer to have the filter at the front.
He now had a more useful, practical fume extractor, but he couldn’t bring himself to discard his original Kirby. So he printed a couple more 3D parts so that Kirby could fit the end of his vacuum cleaner hose. Now, Kirby sits on his bench, and helps suck up all the bits and bobs of trash on his workbench. We’re sure Kirby is quite pleased with his new role.
We all know the temptation of adding one more feature to your latest project. [Arnov Sharma] didn’t resist the urge. Building on his 3D-printed fume extractor, he developed a new version made of PCB material.
The device has a 18650 battery and corrects several flaws in the original design we covered earlier. In particular, the new version uses a quiet fan and consumes less power. There is also a 3D-printed filter housing that uses cotton as a filter media. Continue reading “Overengineered Fume Extractor, Version 2”→
Let’s be honest, commercially-available soldering fume extractors are cheap enough that you probably don’t need to build one yourself. But it still makes for a good starter project, especially if you go out of your way to really flex your maker muscles like [Arnov Sharma] did with this tidy build.
All the hallmarks of modern hardware making are on display here — you’ve got the 3D printed enclosure, a motor salvaged from a cheap toy quadcopter, and a custom PCB which uses the ATtiny13 and an AO4406 MOSFET to implement a PWM speed control.
The first press of the button starts the motor off at max speed, but keep pushing it, and the motor’s speed will ramp down until it turns off entirely. There’s even a TP4056 charge controller to top off the internal 18650 cell when the fume extractor is connected to a USB power source.
Prolific maker [sjm4306] tells us the first iteration of his soldering fan was little more than some cardboard, electrical tape, and a hacked up USB cable. But as we all know, these little projects have a way of evolving over time. Fast forward to today, and his custom fan is a well-polished piece of kit that anyone with a soldering iron would be proud to have on their workbench.
Cardboard has given way to a 3D printed enclosure that holds the fan, electronics, a pair of 18650 cells, and a easily replaceable filter. Between the marbled filament, debossed logo, properly countersunk screw holes, and rounded corners, it’s really hard to overstate how good this case looks. We’ve shamefully produced enough boxy 3D printed enclosures to know that adding all those little details takes time, but the end result really speaks for itself.
The user interface running on the OLED is also an exceptionally nice touch. Sure the fan doesn’t need a graphical display, and [sjm4306] could have saved a lot of time and effort by using a turn-key speed controller, but the push-button configuration complete with graphical indications of fan speed and battery life really give the final product a highly professional feel.
In the video below, [sjm4306] reveals that while the finished product might look great, there were a few bumps in the road. Issues with clearance inside the case made him rethink how things would be wired and mounted, leading to a far more cramped arrangement than he’d anticipated. Part of the problem was that he designed the case first and tried to integrate the electronics later, rather than the other way around; a common pitfall you’d be wise to watch out for.
The build relies on a 120mm case fan for suction, and it’s combined with a activated carbon filter to best capture the harmful fumes from the soldering process. The fan is neatly installed inside a 3D printed enclosure of custom design, which also includes a removable tray which holds the filter material. The fan is run from a DC power supply via a barrel jack, and a basic speed controller is installed to allow the fan to be turned up higher for more suction, or lower to reduce noise.
It’s a useful item to have around the home workshop, and it’s something that you could easily whip up at home with parts from the junk bin if you’re so inclined. The benefit of 3D printing is that you can easily alter the design to suit whatever parts you have on hand.
You don’t have to look hard to find a broken microwave. These ubiquitous kitchen appliances are so cheap that getting them repaired doesn’t make economical sense for most consumers, making them a common sight on trash day. But is it worth picking one of them up?
The [DuctTape Mechanic] certainly thinks so. In his latest video, he shows how the exhaust fan from a dead microwave can easily and cheaply be adapted to blow smoke and fumes out of your workshop. While it’s obviously not going to move as much air as some of the massive shop fans we’ve covered over the years, if you’re working in a small space like he is, it’s certainly enough to keep the nasty stuff moving in the right direction. Plus as an added bonus, it’s relatively quiet.
Now as you might expect the exact internal components of microwave ovens vary wildly, so there’s no guarantee your curbside score is going to have the same fan as this one. But the [DuctTape Mechanic] tries to give a relatively high-level overview of how to liberate the fan, interpret the circuit diagram on the label, and wire it up so you can plug it into the wall and control it with a simple switch. Similarly, how you actually mount the fan in your shop is probably going to be different, though we did particularly like how he attached his to the window using a pair of alligator clips cut from a frayed jumper cable.